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510(k) Data Aggregation

    K Number
    K190260
    Manufacturer
    Date Cleared
    2019-07-19

    (161 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non- metal reusable medical devices in health care facilities. The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, which reacts with residual hydrogen peroxide to form hydroxyl radicals. Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in nine separate validation loads, as described in Table 1 [refer to continuation pages 2 - 4 of this form]. The load to be processed should be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lb, inclusive of the containers/packaging weight but excluding the 25 lb loading rack.

    Device Description

    The STERIZONE® VP4 Sterilizer (VP4) is a self-contained stand-alone device, using vaporized hydrogen peroxide and ozone in a multiphase process. The VP4 offers a single sterilization cycle intended for general instruments, flexible endoscopes (including single, dual, and multichannel devices), and rigid-channel devices (including single-channel and double-channel rigid endoscopes). The changes to the sterilizer are component changes that were made to extend the of the hydrogen peroxide vaporization block. These changes include: 1] anodization of the hydrogen peroxide vaporization block, and 2] a reduction of the stabilizer concentration in the hydrogen peroxide solution.

    AI/ML Overview

    This document describes the non-clinical testing and validation of the STERIZONE® VP4 Sterilizer, specifically focusing on changes to the hydrogen peroxide vaporization block and the hydrogen peroxide solution. The primary goal of the study was to demonstrate that the modified device maintains the same safety and effectiveness as its predicate (K173694).

    Here's an analysis based on the provided text:

    1. Acceptance Criteria and Reported Device Performance:

    The primary acceptance criterion is that the modified STERIZONE® VP4 Sterilizer achieves a Sterility Assurance Level (SAL) of 10⁻⁶ using an overkill approach. It also needed to meet various safety and performance standards.

    Acceptance CriteriaReported Device Performance
    Achievement of a Sterility Assurance Level (SAL) of 10⁻⁶ for terminal sterilization of packaged reusable medical devices, demonstrated using an overkill approach and half-cycle testing."Sterility testing of directly inoculated medical devices was conducted employing an overkill approach in the modified sterilizers to demonstrate achievement of a sterility assurance level (SAL) of 10⁻⁶." "Testing on directly inoculated medical devices was conducted employing half-cycle to demonstrate achievement of a sterility assurance level (SAL) of 10⁻⁶." "This process has been demonstrated to achieve a sterility assurance level of 10⁻⁶ for terminal sterilization of packaged reusable medical devices."
    Compliance with various North American safety codes and standards (CSA C22.2 No 61010-1, UL 61010-1, FCC Part 18 / EN 55011, IEC 61326-1, IEC 61010-1:2010, 61010-2-040)."The modified STERIZONE® VP4 Sterilizer complies with the applicable portions of the following standards." (Followed by a list of standards).
    All parameters of each part of the test series meeting acceptance criteria."In each case, all parameters of each part of the test series met acceptance criteria."
    No impact on the biocompatibility of the materials of the sterilized devices due to changes."The modification did not in any way impact the biocompatibility of the materials of the sterilized devices, since the materials sterilant residuals, have not changed." "The verification tests performed to determine the concentration of post-sterilization H₂O₂ residuals on materials sterilized with the STERIZONE® VP4 Sterilizer equipped with the proposed anodized H₂O₂ vaporization block and the Semiconductor-grade H₂O₂ solution were tested under worst-case conditions."
    Maintaining safety features and control redundancies as determined by a Failure Mode Effects Analysis (FMEA)."A Failure Mode Effects Analysis (FMEA) has been conducted on the entire system of the STERIZONE® VP4 Sterilizer to ensure safety features and control redundancies have been implemented in the design and will be maintained during the manufacturing, installation, maintenance and servicing of the sterilizers."

    2. Sample Size Used for the Test Set and Data Provenance:

    • Sample Size for Test Set: The sterilizer underwent "nine separate validation loads" as described in Table 1 (pages 3-4 and reiterated on page 7). Each load represented specific types of medical instruments, geometries, and packaging. The text does not specify the exact number of individual items or biological indicators within each load, but it refers to the use of "directly inoculated medical devices."
    • Data Provenance: The document does not explicitly state the country of origin for the data or whether it was retrospective or prospective. However, based on the applicant's address (TSO3 Inc., Québec, QC G1P 3S5 Canada) and the FDA submission, the testing likely occurred in a controlled lab environment, most likely in Canada or the US, as part of a prospective validation study for regulatory submission.

    3. Number of Experts Used to Establish Ground Truth and Qualifications:

    • This document is for a sterilizer device, not an AI or imaging device that requires diagnostic interpretation by human experts. Therefore, the concept of "experts establishing ground truth for a test set" in the context of radiological reads or similar scenarios is not applicable here.
    • The "ground truth" for a sterilizer's performance is established by microbiological testing (e.g., biological indicators, inoculated devices) and subsequent culturing to verify the absence of viable microorganisms. The expertise lies in microbiology, sterilizer validation, and engineering, rather than clinical interpretation.

    4. Adjudication Method for the Test Set:

    • Not applicable as this is a sterilizer validation study, not a study involving human reader interpretation or adjudication of diagnostic findings. The results are quantitative (sterility assurance level) and determined by laboratory methods.

    5. Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study:

    • Not applicable. This is a study on a sterilization device, not an AI-assisted diagnostic tool for human readers. No human readers are involved in the "performance" of the sterilizer itself.

    6. Standalone (Algorithm Only Without Human-in-the-Loop Performance):

    • This concept is applicable to the STERIZONE® VP4 Sterilizer itself. The device performs its sterilization function autonomously once initiated. The validation studies performed were standalone performance studies of the device's ability to achieve sterility without human intervention in the sterilization process, only in its operation.
    • The study demonstrated the device's ability to achieve an SAL of 10⁻⁶ on its own.

    7. Type of Ground Truth Used:

    • The ground truth for sterility was established through microbiological methods, specifically:
      • Directly inoculated medical devices: Devices were purposely contaminated with known resistant microorganisms (likely bacterial spores, given the "overkill" approach for sterilization validation).
      • Biological Indicators: Although not explicitly stated as "biological indicators," the "overkill approach" and "half-cycle testing" strongly imply the use of standardized biological indicators or highly resistant microbial challenges to demonstrate the SAL.
      • Absence of viable microorganisms: The success criterion for sterility is the complete inactivation of these microbial challenges, confirming an SAL of 10⁻⁶.

    8. Sample Size for the Training Set:

    • Not applicable. This is a physical device (sterilizer) undergoing validation, not an AI algorithm that requires a training set. The device's operation is based on established physical and chemical principles, not machine learning from data.

    9. How the Ground Truth for the Training Set Was Established:

    • Not applicable, as there is no "training set" in the context of an algorithm. The device's design and operational parameters are based on scientific understanding of sterilization processes, extensive R&D, and adherence to relevant standards for medical device manufacturing and sterilization.
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    K Number
    K172191
    Manufacturer
    Date Cleared
    2018-05-09

    (293 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities.

    Device Description

    The STERIZONE® VP4 Sterilizer (VP4) is a self-contained stand-alone device, using vaporized hydrogen peroxide and ozone in a multiphase process. The VP4 offers a single sterilization cycle intended for general instruments, flexible endoscopes (including single, dual, and multi-channel devices), and rigid-channel devices (including single-channel and doublechannel rigid endoscopes).

    Lumen claims for the VP4 have been expanded to include double and multiple-channel devices with no more than four channels.

    AI/ML Overview

    Here's a breakdown of the acceptance criteria and the study details for the STERIZONE® VP4 Sterilizer, based on the provided document:

    1. Table of Acceptance Criteria and Reported Device Performance:

    The document describes the device's performance in terms of its ability to achieve sterility under various load conditions and its compliance with safety standards. The core acceptance criterion for effectiveness is demonstrating a Sterility Assurance Level (SAL) of 10⁻⁶.

    Acceptance Criteria CategorySpecific CriteriaReported Device PerformanceStudy Details/Evidence
    Effectiveness (Sterilization)Achievement of a Sterility Assurance Level (SAL) of 10⁻⁶ for packaged reusable medical devices.Demonstrated achievement of SAL of 10⁻⁶ using the "overkill" approach.Performance validation testing on directly inoculated medical devices employing half-cycle.
    Efficacy for various device geometries and types (clamps, serrated, box-lock, hinges, scopes, cannulas, lumens, flexible endoscopes, multi-channel endoscopes).Sterilization efficacy demonstrated across nine validation loads covering a wide range of instrument geometries and types.Nine separate validation loads (Table 1)
    Efficacy for various packaging types (wrapped plastic trays, pouches, rigid aluminum containers).Demonstrated efficacy with various packaging types.Mentioned within the description of validation loads (Table 1)
    Operation within specified load temperature range for processed items.Load to be maintained between 20°C to 26°C (68°F to 78°F).Stated in "Indications for Use" and device description.
    Operation within specified total load weight.Total load weight not to exceed 75 lbs (excluding 25 lbs loading rack).Stated in "Indications for Use" and device description.
    SafetyCompliance with North American safety codes and standards.Designed, constructed, and tested to meet safety and performance requirements of CSA Standard C22.2 No 61010-1, UL 61010-1, FCC Part 18 / EN 55011, IEC 61326-1, IEC 61010-1, IEC 61010-2-040.Performance Data - Safety section.
    Implementation of safety features and control redundancies.Fault Tree Analysis and Mitigation (FTA-MIT) and Failure Mode Effects and Criticality Analysis (FMECA) conducted.Performance Data - Safety section.
    Software controls verification and validation.Software controls underwent V&V testing in accordance with FDA guidance for "moderate risk" software; no unresolved anomalies.Performance Data - Safety section.

    2. Sample Size Used for the Test Set and Data Provenance:

    • Sample Size: The test set for effectiveness involved nine separate validation loads. The specific number of individual medical devices or biological indicators within each load is implied to be sufficient to demonstrate SAL 10⁻⁶ for the represented device types and geometries, but a precise count of individual items is not given.
    • Data Provenance: The document does not explicitly state the country of origin for the data or whether the study was retrospective or prospective. However, given that it's a 510(k) submission to the U.S. Food & Drug Administration (FDA) by a company (TSO3 Inc.) located in Quebec, Canada, it's reasonable to infer that the studies were conducted by or on behalf of TSO3 Inc., likely in Canada or a facility compliant with regulatory standards for such testing. The validation studies appear to be prospective, designed specifically to demonstrate the effectiveness of the sterilizer for the expanded claims.

    3. Number of Experts Used to Establish the Ground Truth for the Test Set and Their Qualifications:

    This information is not explicitly provided in the document. The determination of sterility (ground truth for effectiveness) in such studies is typically established through the "overkill" approach using biological indicators (BIs) with a known high resistance to the sterilization process. The expertise involved would be in microbiology and sterilization sciences, ensuring proper BI preparation, inoculation, exposure, and recovery methods that align with standards like ANSI/AAMI/ISO 14937. However, no specific number of experts or their qualifications are mentioned.

    4. Adjudication Method for the Test Set:

    This information is not applicable and therefore not provided. Sterilization validation studies using biological indicators do not involve human "adjudication" in the sense of multiple experts reviewing results like in diagnostic imaging studies. The outcome (sterility or growth) of biological indicators is a direct, objective measure interpreted by microbiological methods.

    5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study Was Done:

    No, an MRMC comparative effectiveness study was not done. This type of study is relevant for diagnostic devices where human readers interpret results, sometimes with AI assistance. The STERIZONE® VP4 Sterilizer is a medical device for sterilization, which has objective performance metrics (sterility, safety) and does not involve human readers interpreting device output in a comparative effectiveness setting as described.

    6. If a Standalone (i.e., algorithm only without human-in-the-loop performance) Was Done:

    Yes, the effectiveness study of the STERIZONE® VP4 Sterilizer is inherently a standalone performance evaluation. The device's primary function is to perform sterilization independently. The "performance validation testing" described directly assesses the sterilizer's ability to achieve a Sterility Assurance Level (SAL) of 10⁻⁶ without human intervention or interpretation during the sterilization process itself. The study confirms that the sterilizer, as a standalone automated system, effectively sterilizes the specified medical devices.

    7. The Type of Ground Truth Used:

    The ground truth used for effectiveness was based on microbiological challenge testing, specifically:

    • Biological Indicators (BIs): The "overkill" approach typically involves using biological indicators with a high concentration of resistant microorganisms (e.g., bacterial spores like Geobacillus stearothermophilus) placed in the most challenging locations within the test load.
    • Achievement of SAL 10⁻⁶: The ground truth is confirmed by showing the complete inactivation of these highly resistant microorganisms, demonstrating a sterility assurance level of 1 viable microorganism in a million.

    8. The Sample Size for the Training Set:

    This information is not applicable and therefore not provided. The STERIZONE® VP4 Sterilizer is a physical device that performs a sterilization process, not an AI/machine learning algorithm that requires a "training set" of data in the computational sense. Its performance is validated through defined physical and microbiological challenges.

    9. How the Ground Truth for the Training Set Was Established:

    This information is not applicable for the reasons stated in point 8. The device's operational parameters and design are based on established scientific principles of sterilization, engineering, and validated through performance testing rather than training on a data set.

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    K Number
    K173694
    Manufacturer
    Date Cleared
    2018-03-13

    (102 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and nonmetal reusable medical devices in health care facilities.

    The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, with residual hydrogen peroxide to form hydroxyl radicals.

    Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in nine separate validation loads, as described in Table 1. The load to be processed should be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lb, inclusive of the containers/packaging weight but excluding the 25 1b loading rack.

    Device Description

    The STERIZONE® VP4 Sterilizer is a versatile low temperature sterilizer using two sterilants (vaporized hydrogen peroxide [H₂O₂] and ozone [O₃]) in a multi-phase process to sterilize reusable medical instruments up to a maximum load of 75 lb. In contrast to the sterilization processes using H2O2 only and having multiple cycles, the STERIZONE® VP4 Sterilizer enables the sterilization of a wider range of instruments and load configuration with only one preset cycle. The dynamic system to distribute the sterilant ensures an adequate supply of the sterilant through multiple successive pulsed injections that adapt to the different load conditions (size, weight and temperature). The STERIZONE® VP4 Sterilizer offers a unique preset sterilization cycle (Cycle 1) to sterilize a wide range of loads consisting of general instruments, flexible endoscopes with one channel, double channels and multi-channels, and devices with rigid and semi-rigid channels, including rigid endoscopes with single or double channels.

    AI/ML Overview

    This document is a 510(k) premarket notification for the STERIZONE® VP4 Sterilizer, specifically addressing an air vent option (K173694) in comparison to a previously cleared version (K153689). The primary focus of the document is to demonstrate substantial equivalence, rather than providing a detailed report of the original validation study for the sterilizer's efficacy.

    Therefore, many of the requested details about a study proving the device meets acceptance criteria, such as specific performance metrics, sample sizes for test/training sets, expert qualifications, and ground truth establishment, are not explicitly provided for the overall sterilizer efficacy. The document focuses on showing that the change (air vent option) does not negatively impact performance or safety.

    However, based on the provided text, here is an attempt to address your questions where information is available:

    1. A table of acceptance criteria and the reported device performance

    The document primarily discusses sterilization efficacy as the overarching performance goal. The "acceptance criteria" for sterilization efficacy is implicitly achieving sterilization, meaning a biological indicator showing no growth. The reported "device performance" is that sterilization efficacy was demonstrated.

    Acceptance Criteria (Implicit for Sterilization Efficacy)Reported Device Performance
    Sterilization of medical devices (no microbial growth)Sterilization efficacy was demonstrated
    Residual sterilants within acceptable limitsResidual sterilants within clearance criteria (for the air vent change)

    The document outlines the types of devices and loads used in validation studies but doesn't provide specific numerical outcomes for sterilization efficacy (e.g., Sterility Assurance Level, or SAL, achieved). It states that the device is "intended for use in terminal sterilization of cleaned, rinsed, and nonmetal reusable medical devices."

    2. Sample size used for the test set and the data provenance (e.g. country of origin of the data, retrospective or prospective)

    • Sample Size for Test Set: The sterilization efficacy was demonstrated using a "representative sample of one or more device types and packaging, in nine separate validation loads" (as described in Table 1). The specific number of individual devices or biological indicators within each load is not detailed in this summary.
    • Data Provenance: Not explicitly stated as retrospective or prospective, but validation studies for medical devices are typically prospective. The company (TSO3 Inc.) is based in Quebec, Canada, suggesting the studies could have been performed there or internationally.

    3. Number of experts used to establish the ground truth for the test set and the qualifications of those experts (e.g. radiologist with 10 years of experience)

    This information is not provided in the document. For sterilization efficacy, the "ground truth" is typically established by the growth or non-growth of biological indicators (e.g., spore strips) after exposure to the sterilization process, followed by incubation. This is a scientific and microbiological assessment, not usually based on expert consensus in the way image interpretation might be.

    4. Adjudication method (e.g. 2+1, 3+1, none) for the test set

    Not applicable in the context of sterilization efficacy studies as described. The outcome (sterile or not sterile) is determined by objective microbiological testing methods using biological indicators, not human adjudication.

    5. If a multi reader multi case (MRMC) comparative effectiveness study was done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance

    Not applicable. The STERIZONE® VP4 Sterilizer is a medical device for sterilization, not an AI-assisted diagnostic tool or an imaging device. Therefore, MRMC studies are not relevant to its evaluation.

    6. If a standalone (i.e. algorithm only without human-in-the-loop performance) was done

    This question is not applicable to a physical sterilizer device. Its performance is inherent to its mechanical and chemical processes, not an algorithm.

    7. The type of ground truth used (expert consensus, pathology, outcomes data, etc)

    For sterilization efficacy, the ground truth is established by biological indicator (BI) testing. This involves placing a known quantity of highly resistant microorganisms (e.g., Geobacillus stearothermophilus spores) in challenge devices within the sterilization load. After the sterilization cycle, these BIs are retrieved and incubated. No growth of the test organism indicates successful sterilization (a negative BI result).

    Additionally, physicochemical monitoring, such as chemical indicators (CIs) or physical parameters measured by the device itself, would also be used as part of the total validation of the sterilization process.

    8. The sample size for the training set

    Not applicable. This document describes the validation of a physical sterilizer, not a machine learning algorithm.

    9. How the ground truth for the training set was established

    Not applicable. This document describes the validation of a physical sterilizer, not a machine learning algorithm.

    Additional Information from the Document Regarding the Validation Study:

    • Validation Loads: Nine distinct validation loads were used, described in Table 1 (pages 3, 4, 7). These loads varied in terms of medical instrument geometries (e.g., clamp, serrated surface, hinged, lumens, scopes), packaging types (wrapped plastic tray, aluminum tray, pouch, rigid containers), and total weight. They included both general medical instruments and flexible and rigid endoscopes with varying channel diameters and lengths.
    • Load Conditions: The load to be processed must be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lb, inclusive of containers/packaging, but excluding the 25 lb loading rack.
    • Sterilization Method: Uses hydrogen peroxide and ozone, forming hydroxyl radicals.
    • Cycle: A single pre-set cycle ("Cycle 1").
    • The overall conclusion is that the updated device (with the air vent option) is "substantially equivalent" to the predicate device, implying that the established sterilization efficacy of the predicate is maintained.
    • Biocompatibility testing was also performed, verifying that residual sterilants were within acceptable criteria, demonstrating biological safety.
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    K Number
    K153689
    Manufacturer
    Date Cleared
    2016-06-30

    (190 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities.

    Device Description

    The STERIZONE® VP4 Sterilizer (VP4) is a self-contained stand-alone device, using vaporized hydrogen peroxide and ozone in a multiphase process. The VP4 offers a single sterilization cycle intended for general instruments, flexible endoscopes (including single, dual, and multi-channel devices), and rigid-channel devices (including single-channel and doublechannel rigid endoscopes).

    Lumen claims for the VP4 have been expanded to include double and multiple-channel devices with no more than four channels.

    AI/ML Overview

    This document describes the STERIZONE® VP4 Sterilizer, a device for terminal sterilization of reusable medical devices. The primary purpose of the submission is to expand the lumen claims for flexible endoscopes.

    Here's an analysis of the provided text for acceptance criteria and the study:

    1. Table of Acceptance Criteria and Reported Device Performance

    The acceptance criterion for this device is the achievement of a sterility assurance level (SAL) of 10^-6. The reported device performance indicates that this SAL was achieved.

    Acceptance CriteriaReported Device Performance
    Sterility Assurance Level (SAL) of 10^-6Achieved (demonstrated through "overkill" approach and half-cycle testing on directly inoculated medical devices)

    2. Sample Size Used for the Test Set and Data Provenance

    The test set consisted of nine separate validation loads, as described in Table 1 (pages 2-3 and 5-6). Each load contained a representative sample of one or more device types and packaging. The specific contents of each validation load are detailed, including various surgical instruments and different types of endoscopes (single-channel flexible, multi-channel flexible, rigid, and semi-rigid channeled instruments).

    The data provenance is not explicitly stated as retrospective or prospective, nor is the country of origin of the data. However, given that this is a premarket notification to the FDA, it is highly likely that the data was generated prospectively as part of the device's validation testing. The applicant's address in Canada suggests the studies may have been conducted there or in collaboration with Canadian institutions, but this is not explicitly stated.

    3. Number of Experts Used to Establish the Ground Truth for the Test Set and Qualifications of Those Experts

    This type of device validation (sterilization) does not typically involve human experts establishing "ground truth" in the way that image interpretation for diagnostics would. Instead, the ground truth for sterilization effectiveness is established through microbiological testing. For this device, the "overkill" approach was used, involving directly inoculated medical devices. The performance is measured by the complete killing of highly resistant microorganisms (e.g., bacterial spores as biological indicators). Therefore, experts in microbiology and sterilization validation would design and oversee these tests, but the "truth" is an objective, measurable outcome (sterility). The document does not specify the number or specific qualifications of such experts, but it is implied that these studies were conducted by qualified personnel in accordance with established standards (ANSI/AAMI/ISO 14937).

    4. Adjudication Method for the Test Set

    Not applicable. As described above, the effectiveness of a sterilizer is determined by objective microbiological testing, not by expert adjudication of various interpretations.

    5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study was Done

    No. This is a sterilization device, not an imaging or diagnostic device that requires human interpretation. Therefore, an MRMC study is not relevant.

    6. If a Standalone (i.e., algorithm only without human-in-the-loop performance) was Done

    Yes, the effectiveness testing described is a standalone performance evaluation of the STERIZONE® VP4 Sterilizer. The device's ability to sterilize medical instruments to a specified SAL is assessed independently of human intervention during the sterilization cycle itself. The testing focused purely on the physical and chemical processes of the sterilizer.

    7. The Type of Ground Truth Used

    The ground truth used is microbiological proof of sterility, specifically demonstrating a Sterility Assurance Level (SAL) of 10^-6. This is achieved by challenging the sterilizer with a high number of highly resistant microorganisms (typically bacterial spores as biological indicators) directly inoculated onto medical devices. The complete inactivation of these microorganisms after a half-cycle exposure ensures that a full cycle would achieve the required SAL.

    8. The Sample Size for the Training Set

    Not applicable in the conventional sense of machine learning. This device is a physical sterilizer and its performance is based on well-understood physical/chemical principles, not a machine learning model that requires a "training set." The "training" for such a device would be its engineering design and optimization, which is not described in terms of a data set.

    9. How the Ground Truth for the Training Set Was Established

    Not applicable. As explained in point 8, there isn't a "training set" with associated ground truth in the context of this physical device. The device's design and parameters are established through engineering principles, scientific understanding of sterilization, and iterative testing/optimization based on microbiological efficacy.

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    K Number
    K153392
    Manufacturer
    Date Cleared
    2016-03-24

    (121 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    N/A
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities.

    The single pre-set cycle of the STERIZONE® VP4 Sterilizer uses hydrogen peroxide and ozone. The injection of vaporized hydrogen peroxide is followed by the injection of ozone, which reacts with residual hydrogen peroxide to form hydroxyl radicals.

    Sterilization efficacy was demonstrated using a representative sample of one or more device types and packaging, in seven separate validation loads, as described in Table 1. The load to be processed should be maintained between 20℃ to 26℃ (68°F to 78°F). Total load weight shall not exceed 75 lbs, inclusive of the containers/packaging weight but excluding the 25 Ibs loading rack.

    Device Description

    The STERIZONE® VP4 Sterilizer (VP4) is a self-contained stand-alone device, using vaporized hydrogen peroxide and ozone in a multiphase process. The VP4 offers a single sterilization cycle intended for general instruments, single-channel flexible endoscopes, and rigid-channel devices including single-channel and double-channel rigid endoscopes.

    The VP4 has been modified in order to make it compliant with the European Directive on the Restriction Of use of certain Hazardous Substances also known as « RoHS ». In addition, device software has been modified to include a maintenance mode, among other small changes. Finally, a new sensor has been adopted for monitor and control of chamber pressure.

    AI/ML Overview

    Here's a breakdown of the acceptance criteria and study information for the STERIZONE® VP4 Sterilizer, based on the provided document:

    1. Table of Acceptance Criteria and Reported Device Performance

    The acceptance criteria are implicitly defined by the demonstration of a sterility assurance level (SAL) of 10^-6, which is a standard for sterilization effectiveness. The "overkill" approach used in testing suggests that the device's performance exceeds this minimum requirement.

    Acceptance CriterionReported Device Performance
    Sterility Assurance Level (SAL)Demonstrated to achieve a SAL of 10^-6
    Safety RequirementsComplies with CSA C22.2 No 61010-1:2004, UL 61010-1:2004, FCC Part 18 / EN 55011, IEC 61326-1:2012, IEC 61010-1:2010, 61010-2-040:2005
    Software PerformanceVerification and validation testing completed with no unresolved anomalies
    RoHS ComplianceAll components are RoHS compliant
    New Pressure Transducer FunctionalityVerified using the same test methods and acceptance criteria as the predicate device

    2. Sample Size for the Test Set and Data Provenance

    • Sample Size: The test set for demonstrating sterilization efficacy consisted of a "representative sample of one or more device types and packaging, in seven separate validation loads." The details of these loads are provided in Table 1 (pages 2-3 and 5-6). For example:
      • Load 1: General medical instruments (e.g., clamp, serrated surface, box-lock) – 11 lb load.
      • Load 3: Three single-channel flexible endoscopes + eight general medical instruments – 23 lb load.
      • Load 4: Up to 15 rigid or semi-rigid channeled instruments + two general medical instruments – 19 lb load.
      • Load 7: General medical instruments – 75 lb load.
    • Data Provenance: The document (page 4) states the applicant's name and address as TSO3 Inc., Quebec, QC, Canada. This indicates the testing and data likely originated from Canada, although the exact location of the testing facility is not specified. The study is prospective as it involves performance validation testing of the STERIZONE® VP4 Sterilizer to demonstrate its effectiveness.

    3. Number of Experts Used to Establish Ground Truth for the Test Set and Their Qualifications

    This information is not provided in the document. The study focuses on the physical and biological efficacy of a sterilizer, not on interpretation by human experts. The "ground truth" for sterilization is typically established through standard microbiological methods (e.g., biological indicators, culturing) demonstrating the absence of viable microorganisms.

    4. Adjudication Method for the Test Set

    This is not applicable as the study does not involve subjective human assessment requiring adjudication. The assessment of sterilization efficacy is based on objective biological and physical measurements.

    5. Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study

    No, a Multi-Reader Multi-Case (MRMC) comparative effectiveness study was not done. This type of study is relevant for diagnostic devices where human readers interpret images or data, often with and without AI assistance. The STERIZONE® VP4 Sterilizer is a sterilization device, and its performance is evaluated by its ability to sterilize, not by human interpretation of its output.

    6. Standalone Performance Study (Algorithm only without human-in-the-loop performance)

    Yes, a standalone performance study was done. The document explicitly states: "The modified STERIZONE® VP4 Sterilizer underwent performance validation testing using the « overkill » approach to demonstrate the effectiveness of the process." This describes the algorithm (sterilization process) acting independently to achieve sterility. The efficacy is demonstrated by achieving a 10^-6 SAL, inherently a standalone performance metric.

    7. Type of Ground Truth Used

    The ground truth used for demonstrating sterilization efficacy is microbiological (biological indicators). The "overkill approach" and "achievement of a sterility assurance level (SAL) of 10^-6" directly refer to the statistical probability of a single viable microorganism remaining after sterilization, which is determined through testing with highly resistant bacterial spores (biological indicators).

    8. Sample Size for the Training Set

    This information is not explicitly provided in the document. The document describes verification and validation testing for the modified device, but does not detail a separate "training set" in the context of machine learning. The term "training set" is usually associated with AI/ML model development. While the device contains software, the efficacy testing described is typical for a medical device sterilizer, where robust physical and biological challenge tests are performed, rather than machine learning model training.

    9. How the Ground Truth for the Training Set Was Established

    As no explicit "training set" in the machine learning sense is described, this information is not applicable. The ground truth for the performance validation (test set equivalent) was established through microbiological methods using biological indicators to confirm sterility, typically following established standards for sterilization validation.

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    K Number
    K141163
    Manufacturer
    Date Cleared
    2014-12-17

    (226 days)

    Product Code
    Regulation Number
    880.6860
    Reference & Predicate Devices
    Why did this record match?
    Product Code :

    PJJ

    AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
    Intended Use

    The STERIZONE® VP4 Sterilizer is intended for use in terminal sterilization of cleaned, rinsed, and dried metal and non-metal reusable medical devices in health care facilities.

    Device Description

    The STERIZONE® VP4 Sterilization chamber has a capacity of 4.4 cu. ft. (125 liters). It requires oxygen (94% pure and greater), electricity and the 125-280 Solution™ containing 50% hydrogen peroxide by weight. Both hydrogen peroxide and ozone are used in a multiphase process.

    The STERIZONE® VP4 Sterilizer is equipped with a factory-programmed control system offering a unique sterilization cycle.

    Processed medical instruments are ready to use immediately after the cycle ends; no aeration is required.

    Polypropylene non-woven wrapping material, non-woven polyethylene (Tyvek™) with polyester/LDPE transparent film pouches, and vaporized hydrogen peroxide compatible aluminium containers using disposable polypropylene filters, are used as packaging for medical devices to be sterilized. Plastic and metal trays are also suitable packaging means when combined with polypropylene wraps.

    A self-contained biological indicator containing spores of G. stearothermophilus, incorporated into a test pack, is recommended to monitor cycle performance.

    The STERIZONE® VP4 Sterilizer could be installed as a free standing unit or recessed behind the wall.

    No exhaust gas ventilation duct is required as long as the room is adequately ventilated.

    AI/ML Overview

    The document is a 510(k) premarket notification for the STERIZONE® VP4 Sterilizer, which is intended for terminal sterilization of reusable medical devices in healthcare facilities. It provides information regarding the device's indications for use, its sterilization process, safety and effectiveness testing, and a comparison to predicate devices to establish substantial equivalence.

    Here's an analysis of the acceptance criteria and the study that proves the device meets them:

    1. Table of Acceptance Criteria and Reported Device Performance:

    The document presents "Performance Requirements for Effectiveness" and "Performance Requirements for Safety" for the STERIZONE® VP4 Sterilizer, along with the results.

    Performance Requirements for EffectivenessResults
    1. Effective to sterilize medical devices inoculated with 10^6 microorganism at the half-cycle conditions (Half-cycle validation testing)Met requirements
    2. Effective to sterilize medical devices inoculated with 10^6 microorganism in the presence of organic and inorganic matter at the complete cycle (Simulated-use testing)Met requirements
    3. Sterilize medical devices in real life conditions (In-use testing)Met requirements
    4. Pass the AOAC Sporicidal Screening TestMet requirements
    5. Sterilize effectively on non-woven polyethylene sterilization pouches, rigid aluminum containers and wrapped traysMet requirements
    6. Sterilization efficacy is repeatableMet requirements
    Performance Requirements for SafetyResults
    1. Sterilant is not toxic for users and patientsMet requirements
    2. Most of the materials used in the manufacturing of medical devices are compatible with the hydrogen peroxide-ozone sterilization processMet requirements
    3. Sterilizer complies with electrical safety standards UL 61010-1, CAN/CSA 61010-1, EN/IEC 61010-1 and 61010-2-040Met requirements
    4. Sterilizer complies with EMI/EMC requirements of FCC 47CFR, part 18, subpart B, and IEC 613261Met requirements
    5. A Fault Tree Analysis and Mitigation (FTA-MIT) analysis have been preformed on the sterilizer and potential hazards were identified and mitigations were implemented among the control software safeties and design featuresMet requirements
    6. A Failure Mode Effects and Criticality Analysis (FMECA) was done for each component of the sterilizer and safeties were included in the design of the device according to the findings of this study (built-in safeties)Met requirements
    7. The amount of hydrogen peroxide and ozone remaining on containers and pouches immediately after cycle is not significantMet requirements
    8. There are no toxic residue or by-products residues remaining in/on medical product after the sterilization cycle is completed. After the cycle is completed, medical devices are cool to touch and ready to use immediately (no aeration is required)Met requirements
    9. The sterilization process is safe from an occupational safety point of viewMet requirements

    2. Sample Size Used for the Test Set and Data Provenance:

    The "Effectiveness" validation was demonstrated using a "representative sample of one or more device types and packaging, in seven separate validation loads" (Table 1 and 2, pages 2-3 and 7-8). Each load contained various medical instruments representing different geometries and packaging types. The specific number of individual devices or biological indicators within each load is not explicitly stated as a "sample size" in the way it might be for a clinical trial. Instead, the "overkill" approach mentions inoculating medical devices with 10^6 microorganisms, implying a high concentration of test organisms rather than a large count of unique physical samples being tested. This type of testing is generally prospective, designed specifically for validation. The country of origin of the data is not explicitly stated, but the applicant's address is in Quebec, Canada, suggesting Canadian provenance for at least some of the underlying work.

    3. Number of Experts Used to Establish the Ground Truth for the Test Set and Qualifications of Those Experts:

    This type of sterilization efficacy testing does not typically rely on human expert consensus for "ground truth" in the same way as, for example, image interpretation. The ground truth for sterilization is established through microbiological testing (e.g., demonstrating the eradication of 10^6 microorganisms, achieving a sterility assurance level (SAL) of 10^-6), and chemical analysis for residue. The document does not specify the number or qualifications of experts involved in analyzing these microbiological and chemical results, as these are standardized laboratory procedures.

    4. Adjudication Method for the Test Set:

    Not applicable in the context of sterilization device validation. Adjudication methods like "2+1" are used in studies involving subjective human interpretation, such as clinical image reading. Sterilization efficacy is determined by objective microbiological and chemical tests.

    5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study Was Done:

    No, an MRMC comparative effectiveness study was not done. This type of study is relevant for diagnostic devices where human readers interpret outputs, often looking at how AI assistance changes their performance. For a sterilizer, the focus is on the device's inherent ability to achieve sterility, not on human interpretation of data.

    6. If a Standalone (i.e., algorithm only without human-in-the-loop performance) Was Done:

    Yes, the effectiveness testing describes the standalone performance of the STERIZONE® VP4 Sterilizer. The entire study focuses on the device's ability to sterilize medical devices on its own, independent of human intervention during the sterilization cycle once initiated. The "half-cycle validation testing," "simulated-use testing," and "in-use testing" all evaluate the device's performance directly.

    7. The Type of Ground Truth Used:

    The primary ground truth used for effectiveness testing is microbiological efficacy, specifically demonstrating a sterility assurance level (SAL) of 10^-6, which means a probability of one non-sterile item in a million. This is achieved through controlled inoculation of medical devices with a known quantity (10^6) of highly resistant microorganisms (e.g., Geobacillus stearothermophilus spores) and verifying their eradication after sterilization. Secondary ground truths include chemical analysis to ensure the absence of toxic residues and by-products.

    8. The Sample Size for the Training Set:

    This document does not describe a "training set" in the context of machine learning. The STERIZONE® VP4 Sterilizer is not an AI/ML device in the sense of requiring a training set of data for an algorithm to learn from. The "training" for a sterilization device would be the engineering design, development, and iterative testing that precedes the final validation studies.

    9. How the Ground Truth for the Training Set Was Established:

    Not applicable, as the device is not an AI/ML device that requires a training set and corresponding ground truth. The "ground truth" during the development and design phases would be based on established principles of microbiology, chemistry, and engineering for effective and safe sterilization.

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