K Number
K231475
Device Name
MONTAGE-QS Settable, Resorbable Bone Putty
Manufacturer
Date Cleared
2023-10-12

(143 days)

Product Code
Regulation Number
882.5300
AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP Authorized
Intended Use
Orthocon MONTAGE-OS Settable Bone Putty is a self-setting calcium phosphate cement indicated for use in the repair of neurosurgical burr holes, contiguous cranial defects with a surface area no larger than 25cm². MONTAGE-QS Settable, Resorbable Bone Putty should be used only in skeletally mature individuals.
Device Description
MONTAGE-QS Settable, Resorbable Bone Putty is a sterile, biocompatible, resorbable material for use in repair of cranial defects. The MONTAGE-QS device comprises two separate components of putty consistency containing granular calcium phosphate, calcium stearate, vitamin E acetate, a triglyceride, polyalcohols and a mixture of a lactide-diester and polyesterbased polymers. When mixed together, the components of the MONTAGE-QS device form a putty-like material. The resulting hardened, resorbable material is primarily calcium phosphate. MONTAGE-QS components must be mixed immediately prior to use.
More Information

No
The 510(k) summary describes a bone putty material and its physical and biological properties. There is no mention of AI, ML, image processing, or any software-based functionality that would typically incorporate these technologies. The performance studies focus on material properties and in-vivo bone repair efficacy.

Yes
The device is indicated for use in the repair of neurosurgical burr holes and contiguous cranial defects, which directly addresses a medical condition or ailment, classifying it as therapeutic.

No

The device is a bone putty used for the repair of cranial defects, which is a therapeutic function, not a diagnostic one.

No

The device description clearly states it is a "sterile, biocompatible, resorbable material" comprising two physical components that are mixed together to form a putty. This is a physical material, not software.

Based on the provided information, this device is not an IVD (In Vitro Diagnostic).

Here's why:

  • Intended Use: The intended use is for the repair of neurosurgical burr holes and cranial defects. This is a surgical procedure performed directly on the patient's body.
  • Device Description: The device is a bone putty, a material used to fill and repair bone defects. It is applied directly to the surgical site.
  • Lack of IVD Characteristics: An IVD is a medical device used to perform tests on samples taken from the human body (like blood, urine, tissue) to provide information about a person's health. This device does not perform any such tests on biological samples.

The device is a surgical implant/material used for bone repair, not a diagnostic tool.

N/A

Intended Use / Indications for Use

Orthocon MONTAGE-QS Settable, Resorbable Bone Putty is a self-setting calcium phosphate cement indicated for use in the repair of neurosurgical burr holes, contiguous craniotomy cuts and other cranial defects with a surface area no larger than 25cm². MONTAGE-QS Settable, Resorbable Bone Putty should be used only in skeletally mature individuals.

Product codes (comma separated list FDA assigned to the subject device)

GXP

Device Description

MONTAGE-QS Settable, Resorbable Bone Putty is a sterile, biocompatible, resorbable material for use in repair of cranial defects. The MONTAGE-QS device comprises two separate components of putty consistency containing granular calcium phosphate, calcium stearate, vitamin E acetate, a triglyceride, polyalcohols and a mixture of a lactide-diester and polyesterbased polymers. When mixed together, the components of the MONTAGE-QS device form a putty-like material. The resulting hardened, resorbable material is primarily calcium phosphate. MONTAGE-QS components must be mixed immediately prior to use.

Mentions image processing

Not Found

Mentions AI, DNN, or ML

Not Found

Input Imaging Modality

Not Found

Anatomical Site

cranial defects

Indicated Patient Age Range

skeletally mature individuals

Intended User / Care Setting

Not Found

Description of the training set, sample size, data source, and annotation protocol

Not Found

Description of the test set, sample size, data source, and annotation protocol

Not Found

Summary of Performance Studies (study type, sample size, AUC, MRMC, standalone performance, key results)

Efficacy Evaluation: The cranioplasty efficacy performance of MONTAGE-QS was compared to HydroSet in a rabbit cranial critical-sized defect model. Test results confirmed that each device filled bone defects. From the histology-based assessments, MONTAGE-QS performance for cranioplasty was judged to be equivalent to HydroSet in this critical-sized defect model.

Performance Data: Performance testing included a series of laboratory evaluations and in vivo testing. These evaluations included:

  • Bench Testing: Visual Inspection, Putty Stiffness, Putty Vitamin E Acetate Concentration, Hand Mixing Time, Hand Mixing Stickiness, Mixability, Package Leak Test, Temperature Sensitivity, Water Uptake, Swelling and Dissolution.
  • In-Vivo Testing: In-vivo animal testing was used to demonstrate substantial equivalence of MONTAGE-QS Settable, Resorbable Bone Putty in the repair of a critical sized cranial bone defect in an animal model compared to the predicate device. Substantial equivalence was assessed from histopathologic evaluation.
  • Biocompatibility Testing: Testing was conducted to evaluate the device's biocompatibility in accordance with the recommendations of ISO 10993. The biocompatibility studies included: cytotoxicity, irritation, systemic toxicity, genotoxicity, local tissue toxicity, hemolysis, pyrogenicity and neurotoxicity.
  • Clinical Testing: No clinical studies have been conducted in support of this 510(k).

Key Metrics (Sensitivity, Specificity, PPV, NPV, etc.)

Not Found

Predicate Device(s): If the device was cleared using the 510(k) pathway, identify the Predicate Device(s) K/DEN number used to claim substantial equivalence and list them here in a comma separated list exactly as they appear in the text. List the primary predicate first in the list.

K060763

Reference Device(s): Identify the Reference Device(s) K/DEN number and list them here in a comma separated list exactly as they appear in the text.

K191140, K221933

Predetermined Change Control Plan (PCCP) - All Relevant Information for the subject device only (e.g. presence / absence, what scope was granted / cleared under the PCCP, any restrictions, etc).

Not Found

§ 882.5300 Methyl methacrylate for cranioplasty.

(a)
Identification. Methyl methacrylate for cranioplasty (skull repair) is a self-curing acrylic that a surgeon uses to repair a skull defect in a patient. At the time of surgery, the surgeon initiates polymerization of the material and forms it into a plate or other appropriate shape to repair the defect.(b)
Classification. Class II (performance standards).

0

October 12, 2023

Image /page/0/Picture/1 description: The image contains the logo of the U.S. Food and Drug Administration (FDA). On the left is the Department of Health & Human Services logo. To the right of that is the FDA logo, which consists of the letters "FDA" in a blue square, followed by the words "U.S. FOOD & DRUG" in blue, with the word "ADMINISTRATION" underneath.

Orthocon, Inc. Howard Schrayer Consultant 8 Lookout Hilton Head Island, SC 29928

Re: K231475

Trade/Device Name: MONTAGE-QS Settable, Resorbable Bone Putty Regulation Number: 21 CFR 882.5300 Regulation Name: Methyl Methacrylate For Cranioplasty Regulatory Class: Class II Product Code: GXP Dated: September 12, 2023 Received: September 12, 2023

Dear Howard Schrayer:

We have reviewed your section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (the Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. Although this letter refers to your product as a device, please be aware that some cleared products may instead be combination products. The 510(k) Premarket Notification Database available at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpmn/pmn.cfm identifies combination product submissions. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.

If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.

Additional information about changes that may require a new premarket notification are provided in the FDA guidance documents entitled "Deciding When to Submit a 510(k) for a Change to an Existing Device" (https://www.fda.gov/media/99812/download) and "Deciding When to Submit a 510(k) for a Software Change to an Existing Device" (https://www.fda.gov/media/99785/download).

1

Your device is also subject to, among other requirements, the Quality System (QS) regulation (21 CFR Part 820), which includes, but is not limited to, 21 CFR 820.30, Design controls; 21 CFR 820.90, Nonconforming product; and 21 CFR 820.100, Corrective and preventive action. Please note that regardless of whether a change requires premarket review, the QS regulation requires device manufacturers to review and approve changes to device design and production (21 CFR 820.30 and 21 CFR 820.70) and document changes and approvals in the device master record (21 CFR 820.181).

Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR Part 803) for devices or postmarketing safety reporting (21 CFR Part 4, Subpart B) for combination products (see https://www.fda.gov/combination-products/guidance-regulatory-information/postmarketing-safety-reportingcombination-products); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820) for devices or current good manufacturing practices (21 CFR Part 4, Subpart A) for combination products; and, if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR Parts 1000-1050.

Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to https://www.fda.gov/medical-device-safety/medical-device-reportingmdr-how-report-medical-device-problems.

For comprehensive regulatory information about mediation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/medicaldevices/device-advice-comprehensive-regulatory-assistance) and CDRH Learn (https://www.fda.gov/training-and-continuing-education/cdrh-learn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (https://www.fda.gov/medical-device-advice-comprehensive-regulatoryassistance/contact-us-division-industry-and-consumer-education-dice) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100).

Sincerely, Adam D. Digitally signed by Adam D. Pierce -S Digitally signed by Date: 2023.10.12 Pierce -S 14:48:11 -04'00'

Adam D. Pierce, Ph.D. Assistant Director DHT5A: Division of Neurosurgical, Neurointerventional and Neurodiagnostic Devices OHT5: Office of Neurological and Physical Medicine Devices Office of Product Evaluation and Quality

2

Center for Devices and Radiological Health

Enclosure

3

Indications for Use

510(k) Number (if known) K231475

Device Name Montage-OS Settable, Resorbable Bone Putty

Indications for Use (Describe)

Orthocon MONTAGE-OS Settable Bone Putty is a self-setting calcium phosphate cement indicated for use in the repair of neurosurgical burr holes, contiguous cranial defects with a surface area no larger than 25cm2. MONTAGE-QS Settable, Resorbable Bone Putty should be used only in skeletally mature individuals.

Type of Use (Select one or both, as applicable)
X Prescription Use (Part 21 CFR 801 Subpart D) Over-The-Counter Use (21 CFR 801 Subpart C)X Prescription Use (Part 21 CFR 801 Subpart D)Over-The-Counter Use (21 CFR 801 Subpart C)
X Prescription Use (Part 21 CFR 801 Subpart D)Over-The-Counter Use (21 CFR 801 Subpart C)

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510(k) SUMMARY (Per 21 CFR 807.92)

General Company Information

Name:Orthocon, Inc.
Contact:Howard Schrayer
Regulatory Affairs Consultant
Address:700 Fairfield Avenue, Suite 1
Stamford, CT 06902
Telephone:(855) 475 - 9175
Date PreparedOctober 9, 2023
General Device Information
Product Name:MONTAGE-QS™ Settable Resorbable Bone Putty
Common Name:Calcium Phosphate Cement
Classification:Class II
Product codes:GXP
Regulation:21 CFR 882.5300
Predicate Devices:
Primary Predicate:
StrykerStryker Injectable Cement
[510(k) Number K060763]
Reference Devices:
Orthocon, Inc.MONTAGE-QS Settable, Resorbable Bone Putty
[510(k) Number K191140]
Orthocon, Inc.MONTAGE Settable, Resorbable Bone Putty
[510(k) Number K221933]

Device Description

MONTAGE-QS Settable, Resorbable Bone Putty is a sterile, biocompatible, resorbable material for use in repair of cranial defects. The MONTAGE-QS device comprises two separate components of putty consistency containing granular calcium phosphate, calcium stearate, vitamin E acetate, a triglyceride, polyalcohols and a mixture of a lactide-diester and polyesterbased polymers. When mixed together, the components of the MONTAGE-QS device form a putty-like material. The resulting hardened, resorbable material is primarily calcium phosphate. MONTAGE-QS components must be mixed immediately prior to use.

5

Indications for Use

Orthocon MONTAGE-QS Settable, Resorbable Bone Putty is a self-setting calcium phosphate cement indicated for use in the repair of neurosurgical burr holes, contiguous craniotomy cuts and other cranial defects with a surface area no larger than 25cm². MONTAGE-QS Settable, Resorbable Bone Putty should be used only in skeletally mature individuals.

The following table shows comparisons of characteristics of MONTAGE-QS Settable, Resorbable Bone Putty and the predicate device.

SUBSTANTIAL EQUIVALENCE INFORMATION

Orthocon, Inc. MONTAGE-QS Settable, Resorbable Bone Putty 510(k) — K231475

Stryker Injectable Cement HydroSet

510(k) - K060763

Comparisons of Technological Characteristics

| Device is intended for use in the repair of
neurosurgical burr holes, contiguous
craniotomy cuts and other cranial defects
with a surface area no larger than 25cm². | Stryker® Injectable Cement is intended for use
in the repair of neurosurgical burr holes,
contiguous craniotomy cuts and other cranial
defects. |
|-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------|
| At the time of application, device is in the
form of a putty-like material | At the time of application, device is in the form
of a paste-like material |
| Device is designed to be manually applied to
the cranial defect | Device is designed to be manually applied to
the cranial defect |
| MONTAGE-QS Settable, Resorbable Bone
Putty is formulated as a two-part putty/putty
device that forms a “settable” (hardening)
material when manually mixed at the time of
surgery | Stryker Injectable cement is formulated as a
two-part powder/liquid device that forms a
"settable" (hardening) material when manually
mixed at the time of surgery |
| Sterile mixture of two separate components
of putty-like consistency comprised of
granular calcium phosphate,
(hydroxyapatite and β-tricalcium
phosphate), calcium stearate, vitamin E
acetate, triacetin, polyalcohols and a
mixture of a lactide-diester and polyester-
based (lactide and caprolactone)
absorbable polymers. MONTAGE-QS is to
be mixed immediately prior to use.
Resulting settable material from the two
putties is primarily comprised of calcium
phosphate. | Sterile mixture of two separate components, a
powder comprised of dicalcium phosphate
dihydrate, tetracalcium phosphate and tri-
sodium citrate; and a liquid comprised of
sodium phosphate, polyvinylpyrrolidone and
water. Stryker Injectable Cement is to be
manually mixed immediately prior to use.
Resulting settable material from the two
components is primarily comprised of calcium
phosphate. |
| Implanted device is resorbable in greater
than 30 days primarily due to presence of
calcium phosphate. | Implanted device is resorbable in greater than
30 days primarily due to presence of calcium
phosphate. |

6

Single-patient-use device is provided sterile by gamma irradiationSingle-patient-use device is provided sterile by gamma irradiation and ethylene oxide
The bone putty is available in individual and/or multi-pack patient use sizes of up to 5cc (approximately 10 grams).The device is available in individual; and/or multi-pack patient use sizes of 3, 5, 10 and 15cc.
Each putty is placed into a separate inner foil “blister” which are contained within a single outer foil pouch. The outer foil pouch contains a desiccant. The inner blister and outer pouch are heat sealed and sterilized.Each kit contains one liquid-filled glass syringe and one plastic bowl of powder packaged within a double pre-formed tray with a Tyvek lid.
Mixing for homogeneity takes 30 sec.Mixing for homogeneity takes 45 sec.
Material is settable within 5 minutes of applicationMaterial is settable within 10 minutes of application
Material provides a working time of 1 minutes.Material provides a working time of 2 minutes.
Device cures with no appreciable exothermic reaction.Device cures with no appreciable exothermic reaction

Testing Completed

Efficacy Evaluation

The cranioplasty efficacy performance of MONTAGE-QS was compared to HydroSet in a rabbit cranial critical-sized defect model. Test results confirmed that each device filled bone defects. From the histology-based assessments, MONTAGE-QS performance for cranioplasty was judged to be equivalent to HydroSet in this critical-sized defect model.

Performance Data

Performance testing included a series of laboratory evaluations and in vivo testing. These evaluations are summarized below.

7

Bench Testing

TestDescriptionConclusions
Visual InspectionEvaluated putty component color
using a reference scalePutty color
met specification
Putty StiffnessEvaluated putty stiffness
using a reference scalePutty stiffness met
specification
Putty Vitamin E
Acetate
ConcentrationSolvent extraction and chemical
analysisPutty vitamin E acetate
concentration met specification
Hand Mixing TimeEvaluated hand-mixing time using
a reference scaleMixing time, stickiness, and
mixability met specification
Hand Mixing
StickinessEvaluated stickiness
using a reference scale
MixabilityEvaluated mixability using a reference
scale
Package Leak TestBubble emission leak testAll test articles passed
Temperature
SensitivityDetermined maximum temperature
increase observed
during mixingAcceptable maximum temperature
increase
following hand-mixing
Water Uptake,
Swelling
and DissolutionMeasured volume and mass
changes over timeAcceptable water uptake,
swelling and dissolution

In-Vivo Testing

In-vivo animal testing was used to demonstrate substantial equivalence of MONTAGE-QS Settable, Resorbable Bone Putty in the repair of a critical sized cranial bone defect in an animal model compared to the predicate device. Substantial equivalence was assessed from histopathologic evaluation.

Biocompatibility Testing

Testing was conducted to evaluate the device's biocompatibility in accordance with the recommendations of ISO 10993. The following biocompatibility studies were conducted on the final, finished, gamma-irradiation sterilized device and in accordance with the GLP requirements: cytotoxicity, irritation, systemic toxicity, genotoxicity, local tissue toxicity, hemolysis, pyrogenicity and neurotoxicity.

Clinical Testing

No clinical studies have been conducted in support of this 510(k).

Conclusions

This submission demonstrates that Orthocon MONTAGE-QS Settable, Resorbable Bone Putty is substantially equivalent to the predicate device.