K Number
K211376
Device Name
STARband
Date Cleared
2021-08-17

(105 days)

Product Code
Regulation Number
882.5970
Reference & Predicate Devices
Predicate For
AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
Intended Use

The STARband is intended for medical purposes for use on infants from three to 18 months of age, with moderate to severe non-synostotic positional plagiocephaly, infants with plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads by applying mild pressure to prominent regions of the infant's cranium in order to improve cranial symmetry and/or shape. The device is also indicated for adjunctive use for infants from three to eighteen months of age whose synostosis has been surgically corrected, but who will have moderate to severe cranial deformities including plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads.

Device Description

The STARband® redirects the head growth to improve proportion and symmetry. The practitioner takes a plaster impression or 3-dimensional captured image of the infant's head to acquire the existing shape. The mold is sealed and filled with plaster or the 3dimensional image is carved from a rigid polyurethane foam blank to create a positive model of the head shape. The positive model is modified to obtain greater symmetry and space in the areas of flattening. The STARband® provides total contact over the prominent or bossed areas of the baby's head to discourage growth there. Over the course of treatment, the inside of the band is further modified by the practitioner to provide space for growth to occur in the flat or depressed areas. The shape of the STARband® directs growth into the areas of least resistance and creates a precise pathway for the head shape to improve in symmetry and proportion.

The STARband® Side Opening design and STARband® Bi-Valve design are made with an outer shell of 5/32" polyethylene-polypropylene copolymer plastic with an inner liner made of 1/2" pelite polyethylene foam or 1/2" Aliplast foam (closed cell polyethylene). The STARband® Side Opening design has a top opening and a side opening. The band is held in place by a Velcro® strap (1½" for STARband® Side Opening) across the side opening. The STARband® Bi-Valve design consists of two plastic shells that overlap with a superior sliding mechanism. The right and left overlap tabs are connected via a Velcro strap with chafe and loop.

The STARband® Plus cranial orthosis device proposed in this submission has identical indications for use to the predicate submission K082950. The difference with this proposed device is a structural change to a dual side opening design with a living hinge at the top. The indications for use, the intended use, and the underlying principles of operation of the STARband® cranial orthosis remain exactly the same.

AI/ML Overview

The provided document describes materials testing and durability testing for the STARband® Plus cranial orthosis. It does not contain information about a study that assesses the device's performance in improving cranial symmetry or shape in infants, which would typically involve clinical outcomes or efficacy data related to the device's intended use. The provided information focuses on the physical properties and structural integrity of the device itself.

Based on the provided text, here's what can be extracted regarding acceptance criteria and studies:

1. Table of Acceptance Criteria and Reported Device Performance

Acceptance Criteria (for Durability)Reported Device Performance
Living hinge to achieve or exceed 1440 cycles without experiencing failure (fatigue/fracture/yield) when donned and doffed roughly 4 times a day for 6 months.All STARband Plus configurations (1/2" Aliplast, (4) 1/8" Aliplast, and ½" Pelite) successfully completed 1440 cycles without fatigue/failure impacting the living hinge.

2. Sample size used for the test set and the data provenance
The document states that the "sample population included both deformational and post-operative patients" for the STARband Plus durability test, but it does not specify the exact number of devices (sample size) or the provenance of the data (e.g., country of origin, retrospective or prospective).

3. Number of experts used to establish the ground truth for the test set and the qualifications of those experts
This information is not applicable as the described study is a non-clinical, mechanical durability test and does not involve human expert assessment for ground truth.

4. Adjudication method (e.g. 2+1, 3+1, none) for the test set
This information is not applicable as the described study is a non-clinical, mechanical durability test and does not involve adjudication by multiple reviewers. The assessment involved visual inspection for wear or failure.

5. If a multi-reader multi-case (MRMC) comparative effectiveness study was done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance
This information is not applicable. The device is a cranial orthosis, not an AI-assisted diagnostic or imaging device, so an MRMC study is not relevant here.

6. If a standalone (i.e. algorithm only without human-in-the-loop performance) was done
This information is not applicable. The device is a physical medical device (cranial orthosis), not an algorithm or software. The testing described is for the physical durability of the device.

7. The type of ground truth used (expert consensus, pathology, outcomes data, etc)
For the durability test, the "ground truth" was the physical integrity of the device's living hinge after repeated cycling, assessed by visual inspection for signs of wear or failure.

8. The sample size for the training set
This information is not applicable. There is no "training set" mentioned or implied as this is a non-clinical, mechanical durability test of a physical device, not an algorithm that requires training.

9. How the ground truth for the training set was established
This information is not applicable as there is no training set involved.

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August 17, 2021

Image /page/0/Picture/1 description: The image contains the logo of the U.S. Food and Drug Administration (FDA). On the left is the Department of Health & Human Services logo. To the right of that is the FDA logo, which is a blue square with the letters "FDA" in white. To the right of the blue square is the text "U.S. FOOD & DRUG ADMINISTRATION" in blue.

Orthomerica Products, Inc. Najiba Katir Regulatory Compliance Manager 6333 North Orange Blossom Trail Orlando, Florida 32810

Re: K211376

Trade/Device Name: STARband Regulation Number: 21 CFR 882.5970 Regulation Name: Cranial Orthosis Regulatory Class: Class II Product Code: OAN, MVA Dated: July 2, 2021 Received: July 6, 2021

Dear Najiba Katir:

We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. Although this letter refers to your product as a device, please be aware that some cleared products may instead be combination products. The 510(k) Premarket Notification Database located at https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpmn/pmn.cfm identifies combination product submissions. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.

If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.

Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting of medical device-related adverse events) (21 CFR 803) for

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devices or postmarketing safety reporting (21 CFR 4, Subpart B) for combination products (see https://www.fda.gov/combination-products/guidance-regulatory-information/postmarketing-safety-reportingcombination-products); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820) for devices or current good manufacturing practices (21 CFR 4, Subpart A) for combination products; and, if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.

Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to https://www.fda.gov/medical-device-safety/medical-device-reportingmdr-how-report-medical-device-problems.

For comprehensive regulatory information about medical devices and radiation-emitting products, including information about labeling regulations, please see Device Advice (https://www.fda.gov/medicaldevices/device-advice-comprehensive-regulatory-assistance) and CDRH Learn (https://www.fda.gov/training-and-continuing-education/cdrh-learn). Additionally, you may contact the Division of Industry and Consumer Education (DICE) to ask a question about a specific regulatory topic. See the DICE website (https://www.fda.gov/medical-device-advice-comprehensive-regulatoryassistance/contact-us-division-industry-and-consumer-education-dice) for more information or contact DICE by email (DICE@fda.hhs.gov) or phone (1-800-638-2041 or 301-796-7100).

Sincerely,

Adam D. Pierce, Ph.D. Assistant Director DHT5A: Division of Neurosurgical, Neurointerventional and Neurodiagnostic Devices OHT5: Office of Neurological and Physical Medicine Devices Office of Product Evaluation and Quality Center for Devices and Radiological Health

Enclosure

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Indications for Use

510(k) Number (if known) K211376

Device Name STARband

Indications for Use (Describe)

The STARband is intended for medical purposes for use on infants from three to 18 months of age, with moderate to severe non-synostotic positional plagiocephaly, infants with plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads by applying mild pressure to prominent regions of the infant's cranium in order to improve cranial symmetry and/or shape. The device is also indicated for adjunctive use for infants from three to eighteen months of age whose synostosis has been surgically corrected, but who will have moderate to severe cranial deformities including plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads.

Type of Use (Select one or both, as applicable)
X Prescription Use (Part 21 CFR 801 Subpart D)
Over-The-Counter Use (21 CFR 801 Subpart C)

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510(k) Summary K211376

I. Applicant Information

Name:Orthomerica Products, Inc.
Address:6333 North Orange Blossom TrailOrlando, FL 32810
Telephone:(407) 290-6592
Facsimile:(407) 290-2419

FDA Establishment Registration Number

1058152

Contact Information

Contact Person:Najiba Katir, Regulatory Compliance Manager
Address:6333 North Orange Blossom TrailOrlando, FL 32810
Telephone:(407) 290-6592
Facsimile:(407) 290-2419
Email:nkatirr@orthomerica.com
Date Prepared:August 12th, 2021

II. Submission Information

Type:Special 510(k) Submission
Proprietary Name:STARband®
Classification:Class II (special controls); OAN; MVA; 21 CFR 882.5970
Classification Name:Cranial Orthosis

III. Manufacturer Site

Name:Orthomerica Products, Inc.
Address:6333 North Orange Blossom Trail
Orlando, FL 32810
Telephone:(407) 290-6592
Facsimile:(407) 290-2419
FDA Establishment Registration Number:1058152

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IV. Description of Device/Modification

The STARband® redirects the head growth to improve proportion and symmetry. The practitioner takes a plaster impression or 3-dimensional captured image of the infant's head to acquire the existing shape. The mold is sealed and filled with plaster or the 3dimensional image is carved from a rigid polyurethane foam blank to create a positive model of the head shape. The positive model is modified to obtain greater symmetry and space in the areas of flattening. The STARband® provides total contact over the prominent or bossed areas of the baby's head to discourage growth there. Over the course of treatment, the inside of the band is further modified by the practitioner to provide space for growth to occur in the flat or depressed areas. The shape of the STARband® directs growth into the areas of least resistance and creates a precise pathway for the head shape to improve in symmetry and proportion.

The STARband® Side Opening design and STARband® Bi-Valve design are made with an outer shell of 5/32" polyethylene-polypropylene copolymer plastic with an inner liner made of 1/2" pelite polyethylene foam or 1/2" Aliplast foam (closed cell polyethylene). The STARband® Side Opening design has a top opening and a side opening. The band is held in place by a Velcro® strap (1½" for STARband® Side Opening) across the side opening. The STARband® Bi-Valve design consists of two plastic shells that overlap with a superior sliding mechanism. The right and left overlap tabs are connected via a Velcro strap with chafe and loop.

The STARband® Plus cranial orthosis device proposed in this submission has identical indications for use to the predicate submission K082950. The difference with this proposed device is a structural change to a dual side opening design with a living hinge at the top. The indications for use, the intended use, and the underlying principles of operation of the STARband® cranial orthosis remain exactly the same.

V. Indications for Use and Intended Use

Indications for Use:

The STARband® is intended for medical purposes for use on infants from three to 18 months of age, with moderate to severe non-synostotic positional plagiocephaly, including infants with plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads by applying mild pressure to prominent regions of the infant's cranium in order to improve cranial symmetry and/or shape. The device is also indicated for adjunctive use for infants from three to eighteen months of age whose synostosis has been surgically corrected, but who will have moderate to severe cranial deformities including plagiocephalic-, brachycephalic-, and scaphocephalic- shaped heads.

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Intended Use:

The STARband® is designed to treat infants with abnormal head shapes from age 3 to 18 months and is available by prescription only. Since growth is the driving factor in head shape correction, the infants wear the STARband® for approximately 23 hours per day. The most common head deformities are positional plagiocephaly, brachycephaly, and scaphocephaly. The STARband® has also been cleared to treat unresolved head deformities in patients who have undergone surgery to correct craniosynostosis. The same principles of cranial remolding apply to positional deformities and post-operative patients.

Predicate Device VI.

  • I STARband® Cranial Orthosis - K082950

Summary of Technological Characteristics VII.

The STARband® Plus cranial orthosis device proposed in this submission has identical indications for use to the predicate submission K082950. The difference with this proposed device is a structural change to a dual side opening design with a living hinge at the top. The indications for use, the intended use, and the underlying principles of operation of the STARband® cranial orthosis remain exactly the same. The following Table 1 clearly illustrates the similarities and differences between the two submissions.

Note that several submissions occurred between the proposed submission and the time the predicate device was cleared. This explains some additions in the right column compared to the predicate device; additions which were cleared, remain unchanged and are not impacted by the proposed submission (e.g., Approved 3-Dimensional Imaging Devices and approximate weight of the STARlight PRO).

FeatureFrom K082950K211376
Intended UseMaintains total contact over areas ofbossing or protrusion and creates voidsover areas of depression or flattening toredirect cranial growth toward greatersymmetry.Maintains total contact over areas ofbossing or protrusion and creates voidsover areas of depression or flattening toredirect cranial growth toward greatersymmetry.
IndicationsThe STARband is intended for medicalpurposes for use on infants from three to18 months of age, with moderate to severenon-synostotic positional plagiocephaly,including infants with plagiocephalic-,brachycephalic-, and scaphocephalic-The STARband is intended for medicalpurposes for use on infants from three to18 months of age, with moderate to severenon-synostotic positional plagiocephaly,including infants with plagiocephalic-,brachycephalic-, and scaphocephalic-
Table 1 - Comparison of Predicate Device cleared in K082950 to the Proposed Device
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FeatureFrom K082950K211376
shaped heads by applying mild pressure toprominent regions of the infant's craniumin order to improve cranial symmetryand/or shape. The device is also indicatedfor adjunctive use for infants from three toeighteen months of age whose synostosishas been surgically corrected, but who willhave moderate to severe cranialdeformities including plagiocephalic-,brachycephalic-, and scaphocephalic-shaped heads by applying mild pressure toprominent regions of the infant's craniumin order to improve cranial symmetryand/or shape. The device is also indicatedfor adjunctive use for infants from three toeighteen months of age whose synostosishas been surgically corrected, but who willhave moderate to severe cranialdeformities including plagiocephalic-,brachycephalic-, and scaphocephalic-
shaped heads.shaped heads.
MaterialsMaterial for STARband® Side Openingdesign and STARband® Bi-Valve design- Outer shell of 5/32" copolymerplastic- An inner liner of 1/2" Pelitepolyethylene foam or 1/2"Aliplast foamMaterial for STARband® Side Openingdesign, STARband® Bi-Valve design, andSTARband® Plus design- Outer shell of 5/32" copolymerplastic- An inner liner of 1/2" Pelitepolyethylene foam or 1/2"Aliplast foam
Material for STARlight® Side Openingdesign and STARlight® Bi-Valve design- 5/32" - 1/4" clear Surlyn or 1/8" –7/32" Clear Co-Polyester plasticshellMaterial for STARlight® Side Openingdesign and STARlight® Bi-Valve design- 5/32" - 1/4" clear Surlyn or 1/8" –7/32" Clear Co-Polyester plasticshell
Closure for Bivalve design- Sliding/Overlap closure system- Chicago screw (or similar) for topsliding mechanism- 1" Velcro strap- 1" chafe buckle- Speedy rivetsMaterial for STARlight® PRO design- 1/4" – 3/8" clear SurlynClosure for Bivalve design- Sliding/Overlap closure system- Chicago screw (or similar) for topsliding mechanism- 1" Velcro strap- 1" chafe buckle- Speedy rivets
Closure for STARband® Side Openingdesign- 1 ½" Velcro Strap- 1 ½" chafe buckle- A Gap Block made from ½" firmPelite polyethylene foam- Large Flange, Blind RivetClosure for STARband® Side Openingdesign- 1 ½" Velcro Strap- 1½" chafe buckle- A Gap Block made from ½" firmPelite polyethylene foam- Large Flange, Blind RivetClosure for STARband® Plus design- (2) 1" Velcro Strap- (2) 1" chafe buckle- Large Flange, Blind Rivet
Closure for STARlight® Side Openingdesign:Large Flange, Blind RivetClosure for STARlight® Side Openingdesign and the STARlight® PRO design:
FeatureFrom K082950K211376
- 1" Velcro Strap- 1" Velcro Strap
- 1" chafe buckle- 1" chafe buckle
Optional tamper resistant strap(qty 2 for the STARlight PROdesign)Optional tamper resistant strap(qty 2 for the STARlight PROdesign)
ProductWeightCustom made cranial orthosis,approximately 6 to 10oz in weight.STARband (Subject Device) weighsapproximately 6 to 10oz.STARlight® PRO (cleared after K082950)weighs approximately 12.5 to 18.5 oz.
Production- Form orthosis from a positivemold of infant's head- Form orthosis from a positivemold of infant's head
- Positive mold is formed basedupon measurements of the infant'shead taken by the STARscanneror the OWW Omega scanner fromwhich a 3-dimensional image ismade or from a traditional plastercast- Positive mold is formed basedupon measurements of the infant'shead taken by an approved 3-dimensional imaging device fromwhich a 3-dimensional image ismade or from a traditional plastercast
- The 3-dimensional image is usedto produce a positive mold using a5-axis routing machine- The 3-dimensional image is usedto produce a positive mold using a5-axis routing machine
Approved 3-DimensionalImagingDevices- STARscanner I- STARscanner II- Omega Scanner- STARscanner I- STARscanner II- Omega Scanner- scanGogh-II- 3dMDhead System- 3dMDcranial System- 3dMDflex System- M4DScan/BodyScan System- Spectra 3D Scanner- SmartSoc System for AndroidDevice- SmartSoc System for iOS Device
TestingMaterial Biocompatibility Testing- Cytotoxicity -Agar Diffusion- Closed Patch Sensitization- Primary Dermal IrritationMaterial Biocompatibility Testing- Cytotoxicity- Sensitization- Irritation

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The STARband® Plus has the same intended use, indications, materials, basic design, and production as the predicate STARband® device in K082950. Therefore the STARband® Plus proposed in this submission is substantially equivalent to the previously cleared predicate device.

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MaterialTestResultsConclusion
Adhesive withAliPlast FoamSensitization –KligmanMaximizationA score of 0.00/0.00 (Test/Control) was given for both Incidence and Severity in the 24 hour and 48 hour scoring interval.Not a SensitizerNo Erythema orEdema Formation
Adhesive withAliPlast FoamIrritation –Primary DermalPrimary Irritation Index: 0.00Negligible DermalResponse
Adhesive withAliPlast FoamCytotoxicity –MEM ElutionCell culture treated with test sample exhibited no reactivity (Grade 0).Non-cytotoxic
Copolymer withPelite FoamSensitization –Closed PatchA score of 0.00/0.00 (Test/Control) was given for both Incidence and Severity in the 24 hour and 48 hour scoring interval.Not a SensitizerNo Erythema orEdema Formation
Copolymer withPelite FoamIrritation –Primary DermalPrimary Irritation Index: 0.06Negligible DermalResponse
Copolymer withPelite FoamCytotoxicity –Agar DiffusionCell culture treated with test sample exhibited no reactivity (Grade 0).Non-cytotoxic
Copolymer withAliplast FoamSensitization –Closed PatchA score of 0.00/0.00 (Test/Control) was given for both Incidence and Severity in the 24 hour and 48 hour scoring interval.Not a SensitizerNo Erythema orEdema Formation
Copolymer withAliplast FoamIrritation –Primary DermalPrimary Irritation Index: 0.00Negligible DermalResponse
Copolymer withAliplast FoamCytotoxicity –Agar DiffusionCell culture treated with test sample exhibited slight reactivity (Grade 1)Non-cytotoxic
Table 2 - Biocompatibility Testing Summary for STARband® Cranial Orthosis
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Summary of Non-Clinical Performance Data VIII.

For the STARband Plus non-clinical performance test, it is assumed the cranial remolding orthosis is donned and doffed roughly 4 times a day for 6 months. The goal is to introduce localized fatigue at the living hinge by applying a repeated stress for 1440 cycles. Once the part has achieved 1440 cycles or fatigue life, whichever is reached first, the helmet will be removed from the machine/fixture and all materials located at the hinge (both plastic and foam), will be visually assessed for signs of wear or failure (fracture or yield). The success criteria for this test is determined by the living hinge achieving, or exceeding, 1440 cycles without experiencing failure.

All STARband Plus configurations (1/2" Aliplast, (4) 1/8" Aliplast, and ½" Pelite) successfully completed 1440 cycles without fatigue/failure impacting the living hinge. The sample population included both deformational and post-operative patients. STARband Plus living hinge design exceeded the normal application life cycle. The helmet durability across all liner types is verified at confidence level to structurally withstand the donning/doffing process throughout a 6-month treatment.

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IX. Conclusion

The STARband® Plus cranial orthosis device proposed in this submission is substantially equivalent given that it has the same indications for use, intended use, and underlying principles of operation to the predicate submission K082950.

§ 882.5970 Cranial orthosis.

(a)
Identification. A cranial orthosis is a device that is intended for medical purposes to apply pressure to prominent regions of an infant's cranium in order to improve cranial symmetry and/or shape in infants from 3 to 18 months of age, with moderate to severe nonsynostotic positional plagiocephaly, including infants with plagiocephalic-, brachycephalic-, and scaphocephalic-shaped heads.(b)
Classification. Class II (special controls) (prescription use in accordance with § 801.109 of this chapter, biocompatibility testing, and labeling (contraindications, warnings, precautions, adverse events, instructions for physicians and parents)).