K Number
K160903
Date Cleared
2016-09-26

(178 days)

Product Code
Regulation Number
880.6860
Reference & Predicate Devices
Predicate For
AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
Intended Use

The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.

The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:

· Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a length of 500 mm or shorter* Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle:

· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and length of 850 mm or shorter**

Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.

The STERRAD 100NX EXPRESS Cycle is an additional optional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.

• It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such as the hinged portion of forceps and scissors

· It can sterilize rigid and semi-rigid endoscopes without lumens

Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 lbs placed on the bottom shelf.

The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:

· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and a length of 875 mm or shorter

  • · Accessory devices that are normally connected to a flexible endoscope during use
  • Flexible endoscopes without lumens

Note: The validation studies for DUO Cycle were performed using a validation load consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.

  • A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.

** A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.

Device Description

The STERRAD 100NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting aqueous hydrogen peroxide into the vaporizer where the solution is heated and vaporized, introducing the vapor into the chamber under sub-ambient pressure and transforming the vapor into a gas plasma using electrical energy. The STERRAD 100NX Sterilizer has four cleared sterilization cycles: STANDARD, FLEX, EXPRESS, and DUO Cycles.

For the STANDARD and FLEX cycles, hydrogen peroxide (HoO2) vapor is generated by injecting aqueous hydrogen peroxide into an on-board vaporizer where the solution is heated and vaporized, thereby concentrating 59% H2O2 to 90% nominal H2O2. The H2O2 vapor is then introduced into the sterilization chamber under sub-ambient pressure and transformed into a gas-plasma using electrical energy. The sterilization process is a multiphase process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization.

For the EXPRESS cycle, the onboard concentration process utilized for STANDARD and FLEX cycles is not used: the subsystem receives hydrogen peroxide solution from the delivery system. vaporizes the liquid and delivers it to the chamber.

For the DUO Cycle, hydrogen peroxide from the STERRAD 100NX Cassette follows a different flow path through the delivery module. The hydrogen peroxide, when withdrawn from the cassette, is temporarily held in the accumulators of the delivery module, and a smaller quantity (1.55 mL, nominal value) of hydrogen peroxide is dispensed or metered into the vaporizer during each of the two half-cycles of the DUO cycle. The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.

The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.

The STERRAD 100NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.

The modified STERRAD 100NX Sterilizer with ALLClear Technology described within this submission incorporates enhancements and new features to improve reliability and usability. as briefly described following:

  • Load Conditioning Feature: Available for use with the STANDARD, FLEX, and . EXPRESS cycles. Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
  • . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
  • Improved cassette insertion.
  • New Touchscreen Display: Larger, higher resolution, and wider viewing angle.
  • New External Panels: Enhance aesthetic appearance and accommodate the larger display.
  • Capability for future "ecosystem" connectivity: Will allow communication and integration . with future ASP biological indicator reader(s), as well as other potential future communication features.

The technological characteristics associated with the sterilization process for the modified STERRAD 100NX Sterilizer ALLClear Technology are identical to those of the previously cleared STERRAD 100NX Sterilizer; the software and hardware changes associated with the described enhancements and new features do not modify the existing sterilization cycles.

AI/ML Overview

This document describes the STERRAD® 100NX Sterilizer with ALLClear™ Technology, a low-temperature sterilization system using hydrogen peroxide gas plasma. The submission (K160903) concerns enhancements to reliability and usability of the previously cleared device, not changes to the core sterilization process.

Here's an analysis of the acceptance criteria and supporting studies based on the provided text:

1. Table of Acceptance Criteria and Reported Device Performance

The document does not explicitly state quantitative predefined "acceptance criteria" for the changes, but rather "Pass/Fail" results for various verification tests demonstrating compliance and functionality. The overall acceptance is implied by all tests yielding "Pass".

Verification Testing CategoryDescriptionReported Performance (Pass/Fail)
Load Conditioning Feature
Load Check Design VerificationDevice detects load out-gassing causing cycle cancellations.Pass
Load Conditioning Design VerificationLoad conditioning feature reduces load out-gassing.Pass
Titer Enumeration of STERRAD CYCLESURE 24 BILoad conditioning has no significant impact on BI.Pass
Chemical Indicator Functionality TestingVerified functionality of various CIs (Strip, Tape, Disc, pouches) following exposure to load conditioning.Pass
Load Temperature VerificationDevice with load conditioning does not exceed load temperature limits.Pass
Final Process Qualification - STANDARD CycleSterilizer performs consistently within process specifications with load conditioning.Pass
Final Process Qualification - FLEX CycleSterilizer performs within process specifications with load conditioning.Pass
Final Process Qualification - EXPRESS CycleSterilizer performs within process specifications with load conditioning.Pass
Hardware Modifications
H2O2 Delivery System Design VerificationCassette insertion modifications allow easier insertion and detect alignment.Pass
Panel Subsystem Design VerificationNew panels provide appropriate protection, access, and accommodate modifications.Pass
Panel Subsystem Design Verification (Int. Temp)Internal air temperature during operation at max ambient temperature is within allowed limits.Pass
Panel Materials TestingEffects of 70% isopropyl alcohol (IPA) and hydrogen peroxide on new panel material are within acceptable range.Pass
Display Assembly Subsystem Design VerificationCharacteristics of new display assembly and compatibility with modified system confirmed.Pass
System & Compliance
System VerificationVerified new and related system requirements impacted by modifications.Pass
System Tests (Environmental)Modified device operates reliably and effectively at ambient conditions.Pass
Summative Usability TestingAssessed user interaction with the modified device.Pass
Biocompatibility testingMean residual hydrogen peroxide level statistically significantly less than acceptable threshold on worst case materials after load conditioning and sterilization.Pass
Electromagnetic compatibility (EMC) testingComplies with IEC/EN 60601-1-2:2014 and EN 55011 Group I Class A limits.Pass
Electrical Safety testingConforms to applicable sections of CAN/CSA-C22.2 No. 61010-1, CAN/CSA-C22.2 No. 61010-2-040, UL 61010-1/R:2008-10, IEC/EN 61010-1:2001, and IEC/EN 61010-2-40:2005.Pass
Software Verification and ValidationUnit, Integration, and System level testing successfully completed per Guidance for Premarket Submissions for Software Contained in Medical Devices.Pass

2. Sample Size Used for the Test Set and Data Provenance

The document does not specify exact sample sizes for each verification test. It generally refers to "studies" or "testing" without detailing the number of units or cycles tested.
The data provenance is internal to Advanced Sterilization Products, as these are non-clinical verification tests conducted for regulatory submission. No information on country of origin of the data is provided beyond the submitting company's location (Irvine, CA, USA). The tests are prospective in nature, as they are specifically conducted to verify the changes in the device.

3. Number of Experts Used to Establish the Ground Truth for the Test Set and Qualifications of Those Experts

This information is not provided in the document. The tests seem to be objective engineering and scientific evaluations rather than expert-driven ground truth establishment. For example, sterilizer performance is evaluated against defined physical and biological parameters, and usability testing is conducted with users, but the "ground truth" for the device's function is its validated performance.

4. Adjudication Method for the Test Set

Not applicable. The tests are presented as objective measurements and verifications, not requiring an adjudication panel.

5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study was Done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance

Not applicable. This device is a sterilizer, not an AI-powered diagnostic system that involves human readers or interpretation of medical images.

6. If a Standalone (i.e. algorithm only without human-in-the-loop performance) was Done

Not applicable. This device is a physical sterilizer and does not involve AI algorithms in the context of diagnostic interpretation. Its performance is inherent to its mechanical, chemical, and software components operating in a standalone fashion.

7. The Type of Ground Truth Used

The ground truth for the performance of the sterilizer is based on established scientific principles of sterilization (e.g., microbial inactivation, hydrogen peroxide concentration, temperature, pressure), material compatibility, electrical safety standards, and software validation. For biological efficacy, this typically involves testing with biological indicators. For the improvements in this submission, the "ground truth" for the new features (e.g., load conditioning, new display) are that they perform their intended function (e.g., reduce out-gassing, display correctly) and do not compromise existing validated sterilization processes.

8. The Sample Size for the Training Set

Not applicable. This device does not employ machine learning or AI models that require a "training set" in the conventional sense. The "training" for the device's operation is its design, engineering tolerances, and validated parameters.

9. How the Ground Truth for the Training Set was Established

Not applicable, as there is no "training set" in the AI sense for this device. The design and performance parameters are established through engineering specifications, regulatory standards, and scientific principles related to sterilization and medical device manufacturing.

{0}------------------------------------------------

Image /page/0/Picture/1 description: The image shows the logo for the U.S. Department of Health & Human Services. The logo features the department's name in a circular arrangement around a symbol. The symbol consists of three stylized human profiles facing right, with flowing lines representing hair or clothing. The profiles are stacked on top of each other, creating a sense of unity and collaboration.

Food and Drug Administration 10903 New Hampshire Avenue Document Control Center - WO66-G609 Silver Spring, MD 20993-0002

September 26, 2016

Advanced Sterilization Products Jamie Byun Senior Regulatory Affairs Specialist 33 Technology Drive Irvine, California 92617

Re: K160903

Trade/Device Name: STERRAD® 100NX Sterilizer with ALLClear™ Technology Regulation Number: 21 CFR 880.6860 Regulation Name: Ethylene Oxide Gas Sterilizer Regulatory Class: Class II Product Code: MLR Dated: August 25, 2016 Received: August 29, 2016

Dear Jamie Byun,

We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food. Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.

If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.

Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting (reporting of medical devicerelated adverse events) (21 CFR 803); good manufacturing practice requirements as set forth in

{1}------------------------------------------------

the quality systems (OS) regulation (21 CFR Part 820); and if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.

If you desire specific advice for your device on our labeling regulation (21 CFR Part 801), please contact the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to

http://www.fda.gov/MedicalDevices/Safety/ReportaProblem/default.htm for the CDRH's Office of Surveillance and Biometrics/Division of Postmarket Surveillance.

You may obtain other general information on your responsibilities under the Act from the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm.

Sincerely yours,

Michael J. Ryan -S

for Tina Kiang

Acting Director Division of Anesthesiology, General Hospital, Respiratory, Infection Control, and Dental Devices Office of Device Evaluation

Center for Devices and Radiological Health

Enclosure

{2}------------------------------------------------

Indications for Use

510(k) Number (if known) K160903

Device Name

STERRAD® 100NX Sterilizer with ALLClear™ Technology

Indications for Use (Describe)

The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.

The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:

· Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a length of 500 mm or shorter* Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle:

· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and length of 850 mm or shorter**

Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.

The STERRAD 100NX EXPRESS Cycle is an additional optional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.

• It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such as the hinged portion of forceps and scissors

· It can sterilize rigid and semi-rigid endoscopes without lumens

Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 lbs placed on the bottom shelf.

The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:

· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and a length of 875 mm or shorter

  • · Accessory devices that are normally connected to a flexible endoscope during use
  • Flexible endoscopes without lumens

Note: The validation studies for DUO Cycle were performed using a validation load consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.

  • A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.

** A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.

Type of Use (Select one or both, as applicable)

Prescription Use (Part 21 CFR 801 Subpart D)

X Over-The-Counter Use (21 CFR 801 Subpart C)

CONTINUE ON A SEPARATE PAGE IF NEEDED.

{3}------------------------------------------------

This section applies only to requirements of the Paperwork Reduction Act of 1995.

DO NOT SEND YOUR COMPLETED FORM TO THE PRA STAFF EMAIL ADDRESS BELOW.

The burden time for this collection of information is estimated to average 79 hours per response, including the time to review instructions, search existing data sources, gather and maintain the data needed and complete and review the collection of information. Send comments regarding this burden estimate or any other aspect of this information collection, including suggestions for reducing this burden, to:

Department of Health and Human Services Food and Drug Administration Office of Chief Information Officer Paperwork Reduction Act (PRA) Staff PRAStaff@fda.hhs.gov

"An agency may not conduct or sponsor, and a person is not required to respond to, a collection of information unless it displays a currently valid OMB number."

{4}------------------------------------------------

Image /page/4/Picture/0 description: The image shows a logo with the letters "ASP" in white against a rounded, light blue background. The "A" is represented by a triangle without a base, and the "S" and "P" are stylized and connected. A circled "R" trademark symbol is located in the upper right corner of the logo.

510(k) Summary Advanced Sterilization Products

STERRAD® 100NX Sterilizer with ALLClear™ Technology

This summary of 510(k) safety and effectiveness information is being submitted in accordance with the requirements of SMDA 1990 and 21 CFR 807.92.

General Information

Submitter Name:Advanced Sterilization ProductsDivision of Ethicon, Inc., a Johnson & Johnson company
Address:33 Technology DriveIrvine, CA 92618
Contact Person:Jamie ByunSenior Regulatory Affairs SpecialistTel: (949) 788-2067Fax: (949) 798-3900Email: jbyun@its.jnj.com
Date Prepared:September 22, 2016
510(k) Number:K160903

Device Name

Proprietary Name:STERRAD® 100NX Sterilizer with ALLClear™ Technology
Common Name:Hydrogen Peroxide Gas Plasma Sterilization System
Classification Name:Ethylene oxide gas sterilizer
Device Class:Class II
Product Code:MLR
CFR Section:21 CFR 880.6860

Predicate Device

STERRAD 100NX Sterilizer cleared under 510(k) numbers K071385 (November 19, 2007), K092622 (March 4, 2011), K111377 (September 13, 2012), and K142454 (April 3, 2015).

{5}------------------------------------------------

Image /page/5/Picture/0 description: The image shows a logo with the letters "ASP" in white, set against a rounded, light blue background. The "A" is represented by a triangle, and the letters are stylized with a connected, flowing design. A small, circled "R" trademark symbol is visible in the upper right corner of the logo.

Description

The STERRAD 100NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting aqueous hydrogen peroxide into the vaporizer where the solution is heated and vaporized, introducing the vapor into the chamber under sub-ambient pressure and transforming the vapor into a gas plasma using electrical energy. The STERRAD 100NX Sterilizer has four cleared sterilization cycles: STANDARD, FLEX, EXPRESS, and DUO Cycles.

For the STANDARD and FLEX cycles, hydrogen peroxide (HoO2) vapor is generated by injecting aqueous hydrogen peroxide into an on-board vaporizer where the solution is heated and vaporized, thereby concentrating 59% H2O2 to 90% nominal H2O2. The H2O2 vapor is then introduced into the sterilization chamber under sub-ambient pressure and transformed into a gas-plasma using electrical energy. The sterilization process is a multiphase process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization.

For the EXPRESS cycle, the onboard concentration process utilized for STANDARD and FLEX cycles is not used: the subsystem receives hydrogen peroxide solution from the delivery system. vaporizes the liquid and delivers it to the chamber.

For the DUO Cycle, hydrogen peroxide from the STERRAD 100NX Cassette follows a different flow path through the delivery module. The hydrogen peroxide, when withdrawn from the cassette, is temporarily held in the accumulators of the delivery module, and a smaller quantity (1.55 mL, nominal value) of hydrogen peroxide is dispensed or metered into the vaporizer during each of the two half-cycles of the DUO cycle. The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.

The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.

The STERRAD 100NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.

{6}------------------------------------------------

Image /page/6/Picture/0 description: The image shows a logo with the letters "ASP" in white against a light blue background. The letters are stylized, with the "A" represented by a triangle. There is a registered trademark symbol in the upper right corner of the logo. The logo has rounded edges.

The modified STERRAD 100NX Sterilizer with ALLClear Technology described within this submission incorporates enhancements and new features to improve reliability and usability. as briefly described following:

  • Load Conditioning Feature: Available for use with the STANDARD, FLEX, and . EXPRESS cycles. Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
  • . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
  • Improved cassette insertion.
  • New Touchscreen Display: Larger, higher resolution, and wider viewing angle.
  • New External Panels: Enhance aesthetic appearance and accommodate the larger display.
  • Capability for future "ecosystem" connectivity: Will allow communication and integration . with future ASP biological indicator reader(s), as well as other potential future communication features.

The technological characteristics associated with the sterilization process for the modified STERRAD 100NX Sterilizer ALLClear Technology are identical to those of the previously cleared STERRAD 100NX Sterilizer; the software and hardware changes associated with the described enhancements and new features do not modify the existing sterilization cycles.

Intended Use/Indications For Use

The intended use of the STERRAD 100NX Sterilizer, as described in the labeling, has not changed as a result of the modification(s) nor are there any differences between the predicate STERRAD 100NX and modified STERRAD 100NX ALLClear Technology indications for use.

The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.

The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

{7}------------------------------------------------

Image /page/7/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is in a rounded rectangle shape, and there is a registered trademark symbol in the upper right corner.

Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:

  • Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a . length of 500 mm or shorter
    Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle:

  • Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with . an inside diameter of 1 mm or larger and length of 850 mm or shorter-

  • Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.

The STERRAD 100NX EXPRESS Cycle is an additional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.

  • It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such . as the hinged portion of forceps and scissors
  • It can sterilize rigid and semi-rigid endoscopes without lumens .
  • Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 Ibs placed on the bottom shelf.

The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:

  • Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with . an inside diameter of 1 mm or larger and a length of 875 mm or shorter
  • Accessory devices that are normally connected to a flexible endoscope during use .
  • Flexible endoscopes without lumens .
  • The validation studies for DUO Cycle were performed using a validation load Note: consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.

1 A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.

2 A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.

{8}------------------------------------------------

Image /page/8/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a blue-green background. The logo is enclosed in a rounded rectangle. There is a registered trademark symbol in the upper right corner of the logo.

Non-Clinical Data

  • Verification testing was conducted in support of the enhancements to the . STERRAD 100NX Sterilizer that is the subject of this submission; all testing yielded passing results. This testing is summarized in the following table.
Verification TestingDescriptionPass/Fail
Load Check Design VerificationStudy demonstrated that the modified device, withload conditioning feature enabled, is able to detectload out-gassing that causes cycle cancellations.Pass
Load Conditioning DesignVerificationStudy demonstrated that the modified device withload conditioning feature enabled is effective inreducing load out-gassing.Pass
Titer Enumeration of STERRADCYCLESURE® 24 BI With andWithout Load ConditioningFeatureStudy verified that the load conditioning has nosignificant impact on the CYCLESURE 24 BIPass
Chemical Indicator FunctionalityTestingStudy verified the functionality of the STERRADChemical Indicator (CI) Strip, SEALSURE®Chemical Indicator Tape, Chemical Indicator Disc onthe CYCLESURE BI, and Tyvek® self-seal and heat-seal pouches with STERRAD Chemical Indicatorfollowing exposure to the load conditioning feature.Pass
Load Temperature VerificationStudy demonstrated that the modified STERRAD100NX system, with load conditioning featureenabled, does not exceed the load temperature limit.Pass
Final Process Qualification -STANDARD CycleTesting demonstrated that the sterilizer performsconsistently within its process specifications with theload conditioning feature enabled.Pass
Final Process Qualification -FLEX CycleTesting demonstrated that the sterilizer performswithin its process specifications with the loadconditioning feature enabled.Pass
Final Process Qualification -EXPRESS CycleTesting demonstrated that the sterilizer performswithin its process specifications with the loadconditioning feature enabled.Pass
H2O2 Delivery System DesignVerificationStudy demonstrated that the cassette insertionmodifications allow easier insertion and also detectcassette alignment.Pass
Panel Subsystem DesignVerificationStudy verified that the new panels provide appropriateprotection, provide appropriate access to the users,and accommodate the other modifications.Pass
Panel Subsystem DesignVerification for InternalEnclosure Air TemperatureStudy verified that internal air temperature duringoperation at maximum ambient temperature is withinthe temperature allowed for sterilizer operation.Pass
Panel Materials TestingStudy verified that the effects of 70% isopropylalcohol (IPA) and hydrogen peroxide on the newpanel material are within the acceptable range.Pass
Verification TestingDescriptionPass/Fail
Display Assembly SubsystemDesign VerificationStudy verified that the characteristics of the newdisplay assembly and confirmed compatibility withthe modified STERRAD 100NX system.Pass
System VerificationStudy verified new and related system requirementswhich were impacted by the modifications.Pass
System Tests (Environmental)Study verified that the modified device operatesreliably and effectively at ambient conditions.Pass
Summative Usability TestingUsability testing assessed user interaction with themodified device.Pass

Summary of Performance Testing

{9}------------------------------------------------

Image /page/9/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The "A" is represented by a triangle, and the letters are enclosed in a rounded rectangle. The logo is light blue, and there is a small registered trademark symbol in the upper right corner.

Biocompatibility testing ●

In addition to the biocompatibility data submitted in the predicate device 510(k)s, an additional study was performed to assess residual hydrogen peroxide on worst case medical device materials (known to absorb hydrogen peroxide) following load conditioning in conjunction with an STANDARD sterilization cycle. This study demonstrated that mean residual hydrogen peroxide level was statistically significantly less than the acceptable threshold level.

  • Electromagnetic compatibility (EMC) testing was conducted to demonstrate that the . modified STERRAD 100NX complies with the requirements for radiated and conducted emissions in accordance with the following standards:
    • IEC/EN 60601-1-2:2014 Medical Electrical Equipment, Part 1: General O Requirements for Safety, Section 2: Collateral Standard: Electromagnetic Compatibility
    • 0 EN 55011 Group I Class A limits, based on CISPR 11:2010, Group I Class A limits (subset of EN 60601-1-2)
  • . Electrical Safety testing was undertaken to demonstrate that the modified STERRAD 100NX is electrically and mechanically safe when operated and maintained in accordance with the User's Guide. Based upon this testing, the modified STERRAD 100NX Sterilizer conforms to the applicable sections of the standards listed following:
    • 0 CAN/CSA-C22.2 No. 61010-1:2004 + Update 1:2008 R: 2009 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
    • CAN/CSA-C22.2 No. 61010-2-040:2007-12 R:2013 Safety requirements for o electrical equipment for measurement, control and laboratory use – Part 2-040: Particular requirements for sterilizers and washer-disinfectors used to treat medical materials
    • o UL 61010-1/R:2008-10 Standard for Safety for Electrical Equipment for Laboratory Use

{10}------------------------------------------------

Image /page/10/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a rounded, light blue background. There is a registered trademark symbol in the upper right corner of the logo.

  • o IEC/EN 61010-1:2001 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
  • IEC/EN 61010-2-40:2005 Particular Requirements for Sterilizers and Washer- O disinfectors used to Treat Medical Materials, First Edition
  • Software verification and validation testing was conducted and documentation was . provided within the submission as recommended by Guidance for the Content of Premarket Submissions for Software Contained in Medical Devices, dated May 11, 2005. Unit, Integration, and System level testing were successfully completed.

Clinical Data

No clinical data was submitted in support of this Premarket Notification.

Summary

The STERRAD 100NX Sterilizer ALLClear Technology and its predicate device, the originally cleared STERRAD 100NX Sterilizer, have the same intended use and indications for use. Further, the STERRAD 100NX Sterilizer with ALLClear Technology utilizes the same technology, sterilant, and cycles to sterilize medical devices as does its predicate device.

Refer to the following table for a comparison between the modified and predicate device characteristics.

Comparison of Device Characteristics
CharacteristicPredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454STERRAD 100NX Sterilizerwith ALLClear Technology
Intended UseDesigned for sterilization of both metaland nonmetal medical devices at lowtemperatures. Because the cycle operateswithin a dry environment and at lowtemperatures, it is especially suitable forinstruments sensitive to heat and moisture.Same
Sterilization ProcessHydrogen peroxide gas plasmaSame
Principle of operationCombined use of hydrogen peroxide vaporand plasma safely and rapidly sterilizesmost medical instruments and materialswithout leaving toxic residues.Same
Sterilization CyclesSTANDARD, FLEX, EXPRESS andDUOSame
Comparison of Device Characteristics
CharacteristicPredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454STERRAD 100NX Sterilizerwith ALLClear Technology
Recommended MaterialsCommon materials found in reusablemedical devices. All medical devicesshould be processed in accordance withthe medical device manufacturer'srecommendations.Same
Approximate Total Cycle Time
STANDARD Cycle:47 minutesSame
FLEX Cycle:42 minutesSame
EXPRESS Cycle:24 minutesSame
DUO Cycle:60 minutesSame
Load Conditioning FeatureN/AYes
Sterilizer Approx. Weight906 lbs (single or double door)Same
Sterilizer External Dimensions30.1" W x 71" H x 40.2" D(765 mm x 1805 mm x 1020 mm)One Door:30.5" W x 70.9" H x 41.5" D(775 mm x 1800 mm x 1055 mm)Two Door:30.5" W x 70.9" H x 43.1" D(775 mm x 1800 mm x 1095 mm)
Sterilizer Internal Dimensions20.1" W x 16.1" H x 28.9" L(510 mm x 410 mm x 735 mm)Same
Shelves
Shelf DimensionsUpper & Lower: 24.6" x 16.9"(625 mm x 430 mm)Same
Shelf Weight Capacity55 lbs (25 kg)Same
Distance Between Shelves3.4" (86 mm)Same
Chamber VolumeUsable: 93.4 liters (3.3 ft3)Total: 152 liters (5.4 ft3)Same
Major Component Materials
Chamber ComponentsAluminumSame
ShelvesPassivated stainless steelSame
Chamber Door O-RingViton(copolymer of vinylidene fluoride &hexafluoropropylene)Same
Injector and VaporizerAluminum, Ultem (Polyetherimide),stainless steel, VitonSame
Exterior PanelsStructural FoamInjection molding and StructuralFoam
Comparison of Device Characteristics
CharacteristicPredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454STERRAD 100NX Sterilizerwith ALLClear Technology
Operator Interface
Flat Panel Display10.4" touch screenTN (Twisted Nematic) LCD12.1" touch screenIPS (In Plane Switching) LCD
Graphical User InterfaceAMD Geode family CPUSame
Hydrogen Peroxide MonitorCancels sterilization cycle if the areasunder the concentration-time curve or rateconstant do not meet predeterminedspecifications.Same
TemperatureChamber, chamber door andvaporizer/condenser thermistorsSame
PressureChamber pressure transducersChamber atmospheric pressure switchVaporizer/condenser pressure transducerSame
Door sensorsLock sensorClosed sensorSame
ConnectivityDTI (Digital Transfer interface)Network connectivity software allows thehospital IT department to connect thesterilizer to a hospital local area networkSame
AccessoriesSTERRAD 100NX CassetteTest PackCycleSure® Biological IndicatorSTERRAD Chemical Indicator (CI) StripSTERRAD SealSure™ CI TapeTyvek® PouchesInstrument TraysSame

{11}------------------------------------------------

Image /page/11/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

{12}------------------------------------------------

Image /page/12/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

Conclusion

Based on the intended use, technological characteristics, and non-clinical performance data, the STERRAD 100NX Sterilizer with ALLClear Technology that is the subject of 510(k) K160903 is substantially equivalent to the predicate devices cleared under K071385, K092622, K111377, and K142454.

§ 880.6860 Ethylene oxide gas sterilizer.

(a)
Identification. An ethylene gas sterilizer is a nonportable device intended for use by a health care provider that uses ethylene oxide (ETO) to sterilize medical products.(b)
Classification. Class II (performance standards).