(178 days)
The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.
The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.
Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:
· Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a length of 500 mm or shorter* Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle:
· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and length of 850 mm or shorter**
Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.
The STERRAD 100NX EXPRESS Cycle is an additional optional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.
• It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such as the hinged portion of forceps and scissors
· It can sterilize rigid and semi-rigid endoscopes without lumens
Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 lbs placed on the bottom shelf.
The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:
· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and a length of 875 mm or shorter
- · Accessory devices that are normally connected to a flexible endoscope during use
- Flexible endoscopes without lumens
Note: The validation studies for DUO Cycle were performed using a validation load consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.
- A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.
** A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.
The STERRAD 100NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting aqueous hydrogen peroxide into the vaporizer where the solution is heated and vaporized, introducing the vapor into the chamber under sub-ambient pressure and transforming the vapor into a gas plasma using electrical energy. The STERRAD 100NX Sterilizer has four cleared sterilization cycles: STANDARD, FLEX, EXPRESS, and DUO Cycles.
For the STANDARD and FLEX cycles, hydrogen peroxide (HoO2) vapor is generated by injecting aqueous hydrogen peroxide into an on-board vaporizer where the solution is heated and vaporized, thereby concentrating 59% H2O2 to 90% nominal H2O2. The H2O2 vapor is then introduced into the sterilization chamber under sub-ambient pressure and transformed into a gas-plasma using electrical energy. The sterilization process is a multiphase process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization.
For the EXPRESS cycle, the onboard concentration process utilized for STANDARD and FLEX cycles is not used: the subsystem receives hydrogen peroxide solution from the delivery system. vaporizes the liquid and delivers it to the chamber.
For the DUO Cycle, hydrogen peroxide from the STERRAD 100NX Cassette follows a different flow path through the delivery module. The hydrogen peroxide, when withdrawn from the cassette, is temporarily held in the accumulators of the delivery module, and a smaller quantity (1.55 mL, nominal value) of hydrogen peroxide is dispensed or metered into the vaporizer during each of the two half-cycles of the DUO cycle. The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.
The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.
The STERRAD 100NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.
The modified STERRAD 100NX Sterilizer with ALLClear Technology described within this submission incorporates enhancements and new features to improve reliability and usability. as briefly described following:
- Load Conditioning Feature: Available for use with the STANDARD, FLEX, and . EXPRESS cycles. Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
- . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
- Improved cassette insertion.
- New Touchscreen Display: Larger, higher resolution, and wider viewing angle.
- New External Panels: Enhance aesthetic appearance and accommodate the larger display.
- Capability for future "ecosystem" connectivity: Will allow communication and integration . with future ASP biological indicator reader(s), as well as other potential future communication features.
The technological characteristics associated with the sterilization process for the modified STERRAD 100NX Sterilizer ALLClear Technology are identical to those of the previously cleared STERRAD 100NX Sterilizer; the software and hardware changes associated with the described enhancements and new features do not modify the existing sterilization cycles.
This document describes the STERRAD® 100NX Sterilizer with ALLClear™ Technology, a low-temperature sterilization system using hydrogen peroxide gas plasma. The submission (K160903) concerns enhancements to reliability and usability of the previously cleared device, not changes to the core sterilization process.
Here's an analysis of the acceptance criteria and supporting studies based on the provided text:
1. Table of Acceptance Criteria and Reported Device Performance
The document does not explicitly state quantitative predefined "acceptance criteria" for the changes, but rather "Pass/Fail" results for various verification tests demonstrating compliance and functionality. The overall acceptance is implied by all tests yielding "Pass".
| Verification Testing Category | Description | Reported Performance (Pass/Fail) |
|---|---|---|
| Load Conditioning Feature | ||
| Load Check Design Verification | Device detects load out-gassing causing cycle cancellations. | Pass |
| Load Conditioning Design Verification | Load conditioning feature reduces load out-gassing. | Pass |
| Titer Enumeration of STERRAD CYCLESURE 24 BI | Load conditioning has no significant impact on BI. | Pass |
| Chemical Indicator Functionality Testing | Verified functionality of various CIs (Strip, Tape, Disc, pouches) following exposure to load conditioning. | Pass |
| Load Temperature Verification | Device with load conditioning does not exceed load temperature limits. | Pass |
| Final Process Qualification - STANDARD Cycle | Sterilizer performs consistently within process specifications with load conditioning. | Pass |
| Final Process Qualification - FLEX Cycle | Sterilizer performs within process specifications with load conditioning. | Pass |
| Final Process Qualification - EXPRESS Cycle | Sterilizer performs within process specifications with load conditioning. | Pass |
| Hardware Modifications | ||
| H2O2 Delivery System Design Verification | Cassette insertion modifications allow easier insertion and detect alignment. | Pass |
| Panel Subsystem Design Verification | New panels provide appropriate protection, access, and accommodate modifications. | Pass |
| Panel Subsystem Design Verification (Int. Temp) | Internal air temperature during operation at max ambient temperature is within allowed limits. | Pass |
| Panel Materials Testing | Effects of 70% isopropyl alcohol (IPA) and hydrogen peroxide on new panel material are within acceptable range. | Pass |
| Display Assembly Subsystem Design Verification | Characteristics of new display assembly and compatibility with modified system confirmed. | Pass |
| System & Compliance | ||
| System Verification | Verified new and related system requirements impacted by modifications. | Pass |
| System Tests (Environmental) | Modified device operates reliably and effectively at ambient conditions. | Pass |
| Summative Usability Testing | Assessed user interaction with the modified device. | Pass |
| Biocompatibility testing | Mean residual hydrogen peroxide level statistically significantly less than acceptable threshold on worst case materials after load conditioning and sterilization. | Pass |
| Electromagnetic compatibility (EMC) testing | Complies with IEC/EN 60601-1-2:2014 and EN 55011 Group I Class A limits. | Pass |
| Electrical Safety testing | Conforms to applicable sections of CAN/CSA-C22.2 No. 61010-1, CAN/CSA-C22.2 No. 61010-2-040, UL 61010-1/R:2008-10, IEC/EN 61010-1:2001, and IEC/EN 61010-2-40:2005. | Pass |
| Software Verification and Validation | Unit, Integration, and System level testing successfully completed per Guidance for Premarket Submissions for Software Contained in Medical Devices. | Pass |
2. Sample Size Used for the Test Set and Data Provenance
The document does not specify exact sample sizes for each verification test. It generally refers to "studies" or "testing" without detailing the number of units or cycles tested.
The data provenance is internal to Advanced Sterilization Products, as these are non-clinical verification tests conducted for regulatory submission. No information on country of origin of the data is provided beyond the submitting company's location (Irvine, CA, USA). The tests are prospective in nature, as they are specifically conducted to verify the changes in the device.
3. Number of Experts Used to Establish the Ground Truth for the Test Set and Qualifications of Those Experts
This information is not provided in the document. The tests seem to be objective engineering and scientific evaluations rather than expert-driven ground truth establishment. For example, sterilizer performance is evaluated against defined physical and biological parameters, and usability testing is conducted with users, but the "ground truth" for the device's function is its validated performance.
4. Adjudication Method for the Test Set
Not applicable. The tests are presented as objective measurements and verifications, not requiring an adjudication panel.
5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study was Done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance
Not applicable. This device is a sterilizer, not an AI-powered diagnostic system that involves human readers or interpretation of medical images.
6. If a Standalone (i.e. algorithm only without human-in-the-loop performance) was Done
Not applicable. This device is a physical sterilizer and does not involve AI algorithms in the context of diagnostic interpretation. Its performance is inherent to its mechanical, chemical, and software components operating in a standalone fashion.
7. The Type of Ground Truth Used
The ground truth for the performance of the sterilizer is based on established scientific principles of sterilization (e.g., microbial inactivation, hydrogen peroxide concentration, temperature, pressure), material compatibility, electrical safety standards, and software validation. For biological efficacy, this typically involves testing with biological indicators. For the improvements in this submission, the "ground truth" for the new features (e.g., load conditioning, new display) are that they perform their intended function (e.g., reduce out-gassing, display correctly) and do not compromise existing validated sterilization processes.
8. The Sample Size for the Training Set
Not applicable. This device does not employ machine learning or AI models that require a "training set" in the conventional sense. The "training" for the device's operation is its design, engineering tolerances, and validated parameters.
9. How the Ground Truth for the Training Set was Established
Not applicable, as there is no "training set" in the AI sense for this device. The design and performance parameters are established through engineering specifications, regulatory standards, and scientific principles related to sterilization and medical device manufacturing.
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Image /page/0/Picture/1 description: The image shows the logo for the U.S. Department of Health & Human Services. The logo features the department's name in a circular arrangement around a symbol. The symbol consists of three stylized human profiles facing right, with flowing lines representing hair or clothing. The profiles are stacked on top of each other, creating a sense of unity and collaboration.
Food and Drug Administration 10903 New Hampshire Avenue Document Control Center - WO66-G609 Silver Spring, MD 20993-0002
September 26, 2016
Advanced Sterilization Products Jamie Byun Senior Regulatory Affairs Specialist 33 Technology Drive Irvine, California 92617
Re: K160903
Trade/Device Name: STERRAD® 100NX Sterilizer with ALLClear™ Technology Regulation Number: 21 CFR 880.6860 Regulation Name: Ethylene Oxide Gas Sterilizer Regulatory Class: Class II Product Code: MLR Dated: August 25, 2016 Received: August 29, 2016
Dear Jamie Byun,
We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food. Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.
If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.
Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting (reporting of medical devicerelated adverse events) (21 CFR 803); good manufacturing practice requirements as set forth in
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the quality systems (OS) regulation (21 CFR Part 820); and if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.
If you desire specific advice for your device on our labeling regulation (21 CFR Part 801), please contact the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address
http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21 CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to
http://www.fda.gov/MedicalDevices/Safety/ReportaProblem/default.htm for the CDRH's Office of Surveillance and Biometrics/Division of Postmarket Surveillance.
You may obtain other general information on your responsibilities under the Act from the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address
http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm.
Sincerely yours,
Michael J. Ryan -S
for Tina Kiang
Acting Director Division of Anesthesiology, General Hospital, Respiratory, Infection Control, and Dental Devices Office of Device Evaluation
Center for Devices and Radiological Health
Enclosure
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Indications for Use
510(k) Number (if known) K160903
Device Name
STERRAD® 100NX Sterilizer with ALLClear™ Technology
Indications for Use (Describe)
The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.
The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.
Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:
· Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a length of 500 mm or shorter* Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle:
· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and length of 850 mm or shorter**
Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.
The STERRAD 100NX EXPRESS Cycle is an additional optional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.
• It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such as the hinged portion of forceps and scissors
· It can sterilize rigid and semi-rigid endoscopes without lumens
Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 lbs placed on the bottom shelf.
The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:
· Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with an inside diameter of 1 mm or larger and a length of 875 mm or shorter
- · Accessory devices that are normally connected to a flexible endoscope during use
- Flexible endoscopes without lumens
Note: The validation studies for DUO Cycle were performed using a validation load consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.
- A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.
** A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.
Type of Use (Select one or both, as applicable)
Prescription Use (Part 21 CFR 801 Subpart D)
X Over-The-Counter Use (21 CFR 801 Subpart C)
CONTINUE ON A SEPARATE PAGE IF NEEDED.
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Image /page/4/Picture/0 description: The image shows a logo with the letters "ASP" in white against a rounded, light blue background. The "A" is represented by a triangle without a base, and the "S" and "P" are stylized and connected. A circled "R" trademark symbol is located in the upper right corner of the logo.
510(k) Summary Advanced Sterilization Products
STERRAD® 100NX Sterilizer with ALLClear™ Technology
This summary of 510(k) safety and effectiveness information is being submitted in accordance with the requirements of SMDA 1990 and 21 CFR 807.92.
General Information
| Submitter Name: | Advanced Sterilization ProductsDivision of Ethicon, Inc., a Johnson & Johnson company |
|---|---|
| Address: | 33 Technology DriveIrvine, CA 92618 |
| Contact Person: | Jamie ByunSenior Regulatory Affairs SpecialistTel: (949) 788-2067Fax: (949) 798-3900Email: jbyun@its.jnj.com |
| Date Prepared: | September 22, 2016 |
| 510(k) Number: | K160903 |
Device Name
| Proprietary Name: | STERRAD® 100NX Sterilizer with ALLClear™ Technology |
|---|---|
| Common Name: | Hydrogen Peroxide Gas Plasma Sterilization System |
| Classification Name: | Ethylene oxide gas sterilizer |
| Device Class: | Class II |
| Product Code: | MLR |
| CFR Section: | 21 CFR 880.6860 |
Predicate Device
STERRAD 100NX Sterilizer cleared under 510(k) numbers K071385 (November 19, 2007), K092622 (March 4, 2011), K111377 (September 13, 2012), and K142454 (April 3, 2015).
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Image /page/5/Picture/0 description: The image shows a logo with the letters "ASP" in white, set against a rounded, light blue background. The "A" is represented by a triangle, and the letters are stylized with a connected, flowing design. A small, circled "R" trademark symbol is visible in the upper right corner of the logo.
Description
The STERRAD 100NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting aqueous hydrogen peroxide into the vaporizer where the solution is heated and vaporized, introducing the vapor into the chamber under sub-ambient pressure and transforming the vapor into a gas plasma using electrical energy. The STERRAD 100NX Sterilizer has four cleared sterilization cycles: STANDARD, FLEX, EXPRESS, and DUO Cycles.
For the STANDARD and FLEX cycles, hydrogen peroxide (HoO2) vapor is generated by injecting aqueous hydrogen peroxide into an on-board vaporizer where the solution is heated and vaporized, thereby concentrating 59% H2O2 to 90% nominal H2O2. The H2O2 vapor is then introduced into the sterilization chamber under sub-ambient pressure and transformed into a gas-plasma using electrical energy. The sterilization process is a multiphase process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization.
For the EXPRESS cycle, the onboard concentration process utilized for STANDARD and FLEX cycles is not used: the subsystem receives hydrogen peroxide solution from the delivery system. vaporizes the liquid and delivers it to the chamber.
For the DUO Cycle, hydrogen peroxide from the STERRAD 100NX Cassette follows a different flow path through the delivery module. The hydrogen peroxide, when withdrawn from the cassette, is temporarily held in the accumulators of the delivery module, and a smaller quantity (1.55 mL, nominal value) of hydrogen peroxide is dispensed or metered into the vaporizer during each of the two half-cycles of the DUO cycle. The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.
The hardware for the STERRAD 100NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, and printer paper.
The STERRAD 100NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.
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Image /page/6/Picture/0 description: The image shows a logo with the letters "ASP" in white against a light blue background. The letters are stylized, with the "A" represented by a triangle. There is a registered trademark symbol in the upper right corner of the logo. The logo has rounded edges.
The modified STERRAD 100NX Sterilizer with ALLClear Technology described within this submission incorporates enhancements and new features to improve reliability and usability. as briefly described following:
- Load Conditioning Feature: Available for use with the STANDARD, FLEX, and . EXPRESS cycles. Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
- . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
- Improved cassette insertion.
- New Touchscreen Display: Larger, higher resolution, and wider viewing angle.
- New External Panels: Enhance aesthetic appearance and accommodate the larger display.
- Capability for future "ecosystem" connectivity: Will allow communication and integration . with future ASP biological indicator reader(s), as well as other potential future communication features.
The technological characteristics associated with the sterilization process for the modified STERRAD 100NX Sterilizer ALLClear Technology are identical to those of the previously cleared STERRAD 100NX Sterilizer; the software and hardware changes associated with the described enhancements and new features do not modify the existing sterilization cycles.
Intended Use/Indications For Use
The intended use of the STERRAD 100NX Sterilizer, as described in the labeling, has not changed as a result of the modification(s) nor are there any differences between the predicate STERRAD 100NX and modified STERRAD 100NX ALLClear Technology indications for use.
The STERRAD 100NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to safely sterilize medical instruments and materials without leaving toxic residue.
The STERRAD 100NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.
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Image /page/7/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is in a rounded rectangle shape, and there is a registered trademark symbol in the upper right corner.
Medical devices with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer STANDARD cycle:
-
Single channel stainless steel lumens with an inside diameter of 0.7 mm or larger and a . length of 500 mm or shorter
Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD 100NX Sterilizer FLEX Scope cycle: -
Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with . an inside diameter of 1 mm or larger and length of 850 mm or shorter-
-
Note: With the exception of the 1 x 850 mm flexible endoscopes, the validation studies were performed using a validation load consisting of two instrument trays each weighing 10.7 lbs. The 1 x 850 mm flexible endoscopes were validated without any additional load.
The STERRAD 100NX EXPRESS Cycle is an additional cycle designed for surface sterilization of both metal and nonmetal medical devices at low temperatures.
- It can sterilize instrument surfaces and instruments having diffusion-restricted spaces, such . as the hinged portion of forceps and scissors
- It can sterilize rigid and semi-rigid endoscopes without lumens .
- Note: The validation studies for EXPRESS Cycle were performed using a validation load consisting of a single instrument tray weighing 10.7 Ibs placed on the bottom shelf.
The STERRAD 100NX DUO Cycle is an additional optional cycle designed for sterilization of medical devices including most flexible endoscopes, with the following materials and dimensions:
- Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscopes with . an inside diameter of 1 mm or larger and a length of 875 mm or shorter
- Accessory devices that are normally connected to a flexible endoscope during use .
- Flexible endoscopes without lumens .
- The validation studies for DUO Cycle were performed using a validation load Note: consisting of two flexible endoscopes with their accessory devices weighing a total of 13.2 lbs.
1 A maximum of ten single channel stainless steel lumens, five per tray per sterilization cycle.
2 A maximum of two flexible endoscopes, one per tray per sterilization cycle. No additional load.
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Image /page/8/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a blue-green background. The logo is enclosed in a rounded rectangle. There is a registered trademark symbol in the upper right corner of the logo.
Non-Clinical Data
- Verification testing was conducted in support of the enhancements to the . STERRAD 100NX Sterilizer that is the subject of this submission; all testing yielded passing results. This testing is summarized in the following table.
| Verification Testing | Description | Pass/Fail |
|---|---|---|
| Load Check Design Verification | Study demonstrated that the modified device, withload conditioning feature enabled, is able to detectload out-gassing that causes cycle cancellations. | Pass |
| Load Conditioning DesignVerification | Study demonstrated that the modified device withload conditioning feature enabled is effective inreducing load out-gassing. | Pass |
| Titer Enumeration of STERRADCYCLESURE® 24 BI With andWithout Load ConditioningFeature | Study verified that the load conditioning has nosignificant impact on the CYCLESURE 24 BI | Pass |
| Chemical Indicator FunctionalityTesting | Study verified the functionality of the STERRADChemical Indicator (CI) Strip, SEALSURE®Chemical Indicator Tape, Chemical Indicator Disc onthe CYCLESURE BI, and Tyvek® self-seal and heat-seal pouches with STERRAD Chemical Indicatorfollowing exposure to the load conditioning feature. | Pass |
| Load Temperature Verification | Study demonstrated that the modified STERRAD100NX system, with load conditioning featureenabled, does not exceed the load temperature limit. | Pass |
| Final Process Qualification -STANDARD Cycle | Testing demonstrated that the sterilizer performsconsistently within its process specifications with theload conditioning feature enabled. | Pass |
| Final Process Qualification -FLEX Cycle | Testing demonstrated that the sterilizer performswithin its process specifications with the loadconditioning feature enabled. | Pass |
| Final Process Qualification -EXPRESS Cycle | Testing demonstrated that the sterilizer performswithin its process specifications with the loadconditioning feature enabled. | Pass |
| H2O2 Delivery System DesignVerification | Study demonstrated that the cassette insertionmodifications allow easier insertion and also detectcassette alignment. | Pass |
| Panel Subsystem DesignVerification | Study verified that the new panels provide appropriateprotection, provide appropriate access to the users,and accommodate the other modifications. | Pass |
| Panel Subsystem DesignVerification for InternalEnclosure Air Temperature | Study verified that internal air temperature duringoperation at maximum ambient temperature is withinthe temperature allowed for sterilizer operation. | Pass |
| Panel Materials Testing | Study verified that the effects of 70% isopropylalcohol (IPA) and hydrogen peroxide on the newpanel material are within the acceptable range. | Pass |
| Verification Testing | Description | Pass/Fail |
| Display Assembly SubsystemDesign Verification | Study verified that the characteristics of the newdisplay assembly and confirmed compatibility withthe modified STERRAD 100NX system. | Pass |
| System Verification | Study verified new and related system requirementswhich were impacted by the modifications. | Pass |
| System Tests (Environmental) | Study verified that the modified device operatesreliably and effectively at ambient conditions. | Pass |
| Summative Usability Testing | Usability testing assessed user interaction with themodified device. | Pass |
Summary of Performance Testing
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Image /page/9/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The "A" is represented by a triangle, and the letters are enclosed in a rounded rectangle. The logo is light blue, and there is a small registered trademark symbol in the upper right corner.
Biocompatibility testing ●
In addition to the biocompatibility data submitted in the predicate device 510(k)s, an additional study was performed to assess residual hydrogen peroxide on worst case medical device materials (known to absorb hydrogen peroxide) following load conditioning in conjunction with an STANDARD sterilization cycle. This study demonstrated that mean residual hydrogen peroxide level was statistically significantly less than the acceptable threshold level.
- Electromagnetic compatibility (EMC) testing was conducted to demonstrate that the . modified STERRAD 100NX complies with the requirements for radiated and conducted emissions in accordance with the following standards:
- IEC/EN 60601-1-2:2014 Medical Electrical Equipment, Part 1: General O Requirements for Safety, Section 2: Collateral Standard: Electromagnetic Compatibility
- 0 EN 55011 Group I Class A limits, based on CISPR 11:2010, Group I Class A limits (subset of EN 60601-1-2)
- . Electrical Safety testing was undertaken to demonstrate that the modified STERRAD 100NX is electrically and mechanically safe when operated and maintained in accordance with the User's Guide. Based upon this testing, the modified STERRAD 100NX Sterilizer conforms to the applicable sections of the standards listed following:
- 0 CAN/CSA-C22.2 No. 61010-1:2004 + Update 1:2008 R: 2009 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
- CAN/CSA-C22.2 No. 61010-2-040:2007-12 R:2013 Safety requirements for o electrical equipment for measurement, control and laboratory use – Part 2-040: Particular requirements for sterilizers and washer-disinfectors used to treat medical materials
- o UL 61010-1/R:2008-10 Standard for Safety for Electrical Equipment for Laboratory Use
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Image /page/10/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a rounded, light blue background. There is a registered trademark symbol in the upper right corner of the logo.
- o IEC/EN 61010-1:2001 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
- IEC/EN 61010-2-40:2005 Particular Requirements for Sterilizers and Washer- O disinfectors used to Treat Medical Materials, First Edition
- Software verification and validation testing was conducted and documentation was . provided within the submission as recommended by Guidance for the Content of Premarket Submissions for Software Contained in Medical Devices, dated May 11, 2005. Unit, Integration, and System level testing were successfully completed.
Clinical Data
No clinical data was submitted in support of this Premarket Notification.
Summary
The STERRAD 100NX Sterilizer ALLClear Technology and its predicate device, the originally cleared STERRAD 100NX Sterilizer, have the same intended use and indications for use. Further, the STERRAD 100NX Sterilizer with ALLClear Technology utilizes the same technology, sterilant, and cycles to sterilize medical devices as does its predicate device.
Refer to the following table for a comparison between the modified and predicate device characteristics.
| Comparison of Device Characteristics | |||
|---|---|---|---|
| Characteristic | PredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454 | STERRAD 100NX Sterilizerwith ALLClear Technology | |
| Intended Use | Designed for sterilization of both metaland nonmetal medical devices at lowtemperatures. Because the cycle operateswithin a dry environment and at lowtemperatures, it is especially suitable forinstruments sensitive to heat and moisture. | Same | |
| Sterilization Process | Hydrogen peroxide gas plasma | Same | |
| Principle of operation | Combined use of hydrogen peroxide vaporand plasma safely and rapidly sterilizesmost medical instruments and materialswithout leaving toxic residues. | Same | |
| Sterilization Cycles | STANDARD, FLEX, EXPRESS andDUO | Same | |
| Comparison of Device Characteristics | |||
| Characteristic | PredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454 | STERRAD 100NX Sterilizerwith ALLClear Technology | |
| Recommended Materials | Common materials found in reusablemedical devices. All medical devicesshould be processed in accordance withthe medical device manufacturer'srecommendations. | Same | |
| Approximate Total Cycle Time | |||
| STANDARD Cycle: | 47 minutes | Same | |
| FLEX Cycle: | 42 minutes | Same | |
| EXPRESS Cycle: | 24 minutes | Same | |
| DUO Cycle: | 60 minutes | Same | |
| Load Conditioning Feature | N/A | Yes | |
| Sterilizer Approx. Weight | 906 lbs (single or double door) | Same | |
| Sterilizer External Dimensions | 30.1" W x 71" H x 40.2" D(765 mm x 1805 mm x 1020 mm) | One Door:30.5" W x 70.9" H x 41.5" D(775 mm x 1800 mm x 1055 mm)Two Door:30.5" W x 70.9" H x 43.1" D(775 mm x 1800 mm x 1095 mm) | |
| Sterilizer Internal Dimensions | 20.1" W x 16.1" H x 28.9" L(510 mm x 410 mm x 735 mm) | Same | |
| Shelves | |||
| Shelf Dimensions | Upper & Lower: 24.6" x 16.9"(625 mm x 430 mm) | Same | |
| Shelf Weight Capacity | 55 lbs (25 kg) | Same | |
| Distance Between Shelves | 3.4" (86 mm) | Same | |
| Chamber Volume | Usable: 93.4 liters (3.3 ft3)Total: 152 liters (5.4 ft3) | Same | |
| Major Component Materials | |||
| Chamber Components | Aluminum | Same | |
| Shelves | Passivated stainless steel | Same | |
| Chamber Door O-Ring | Viton(copolymer of vinylidene fluoride &hexafluoropropylene) | Same | |
| Injector and Vaporizer | Aluminum, Ultem (Polyetherimide),stainless steel, Viton | Same | |
| Exterior Panels | Structural Foam | Injection molding and StructuralFoam | |
| Comparison of Device Characteristics | |||
| Characteristic | PredicateSTERRAD 100NX SterilizerK071385, K092622, K111377 andK142454 | STERRAD 100NX Sterilizerwith ALLClear Technology | |
| Operator Interface | |||
| Flat Panel Display | 10.4" touch screenTN (Twisted Nematic) LCD | 12.1" touch screenIPS (In Plane Switching) LCD | |
| Graphical User Interface | AMD Geode family CPU | Same | |
| Hydrogen Peroxide Monitor | Cancels sterilization cycle if the areasunder the concentration-time curve or rateconstant do not meet predeterminedspecifications. | Same | |
| Temperature | Chamber, chamber door andvaporizer/condenser thermistors | Same | |
| Pressure | Chamber pressure transducersChamber atmospheric pressure switchVaporizer/condenser pressure transducer | Same | |
| Door sensors | Lock sensorClosed sensor | Same | |
| Connectivity | DTI (Digital Transfer interface)Network connectivity software allows thehospital IT department to connect thesterilizer to a hospital local area network | Same | |
| Accessories | STERRAD 100NX CassetteTest PackCycleSure® Biological IndicatorSTERRAD Chemical Indicator (CI) StripSTERRAD SealSure™ CI TapeTyvek® PouchesInstrument Trays | Same |
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Image /page/11/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.
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Image /page/12/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.
Conclusion
Based on the intended use, technological characteristics, and non-clinical performance data, the STERRAD 100NX Sterilizer with ALLClear Technology that is the subject of 510(k) K160903 is substantially equivalent to the predicate devices cleared under K071385, K092622, K111377, and K142454.
§ 880.6860 Ethylene oxide gas sterilizer.
(a)
Identification. An ethylene gas sterilizer is a nonportable device intended for use by a health care provider that uses ethylene oxide (ETO) to sterilize medical products.(b)
Classification. Class II (performance standards).