K Number
K160818
Date Cleared
2016-09-27

(187 days)

Product Code
Regulation Number
880.6860
Reference & Predicate Devices
Predicate For
AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
Intended Use

The STERRAD NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization. The STERRAD NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

Medical devices with the following materials and dimensions can be processed in the STERRAD NX Sterilizer STANDARD cycle:

Single channel stainless steel lumens with

· An inside diameter of 1 mm or larger and a length of 150 mm or shorter*

· An inside diameter of 2 mm or larger and a length of 400 mm or shorter*

Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD NX Sterilizer ADVANCED cycle:

Single channel stainless steel lumens with

· An inside diameter of 1 mm or larger and a length of 500 mm or shorter*

Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscope with

· An inside diameter of 1 mm or larger and length of 850 mm or shorter*

Note: With the exception of the 1 x 850 mm flexible endoscopes, validation studies were performed using a validation load consisting of one instrument tray weighing 10.7 bs. The 1 x 850 mm flexible endoscope was validated without any additional load.

  • The validation testing for this lumen size was conducted using a maximum of 10 lumens per load. Hospital loads should not exceed the maximum number of lumens validated by this testing. *Only one flexible endoscope can be processed per sterilization cycle with or without a silicone mat. No additional load.
Device Description

The STERRAD NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting a 59% aqueous hydrogen peroxide into the vaporizer subassembly where the solution is heated and vaporized and relatively low temperatures through a process that utilizes a combination of heating and sub-ambient pressures created by an on-board vacuum pump. The vaporized hydrogen peroxide is then introduced into the chamber under sub-ambient pressure to allow perfusion of the hydrogen peroxide throughout the chamber and facilitate hydrogen peroxide contact with the surfaces to be sterilized. The vapor in the chamber is transformed into gas plasma using electrical energy. The chamber is then vented to allow the sterilization chamber to return to atmospheric pressure. This process is repeated an additional time to complete a full STERRAD NX Sterilization cycle (i.e., the full sterilization cycle is composed of two identical half-cvcles). The STERRAD NX Sterilizer has two cleared sterilization cycles, the STANDARD and ADVANCED Cycles, both of which follow the general process described here.

The hardware for the STERRAD NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, printer paper, and an optional movable cart. The STERRAD NX Sterilizer can be placed directly on a table, counter top, or on the movable STERRAD NX cart.

The STERRAD NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. As previously described, the hydrogen peroxide is concentrated before introduction into the sterilizer chamber and its concentration is monitored during the cycle. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.

The STERRAD NX Sterilizer with ALLClear Technology incorporates enhancements and new features to improve reliability and usability, as briefly described following:

  • . Load Conditioning Feature: Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
  • . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
  • Improved cassette insertion.
  • New Touchscreen Display: Larger, higher resolution, and wider viewing angle. ●
  • . New External Panels: Enhance aesthetic appearance and accommodate the larger display.
  • . Capability for future "ecosystem" connectivity: Will allow communication and integration with future ASP biological indicator reader(s), as well as other potential future communication features.
AI/ML Overview

The provided document is a 510(k) Premarket Notification for the STERRAD NX® Sterilizer with ALLClear™ Technology, a low-temperature sterilization device. The document describes the device, its intended use, and provides a summary of non-clinical data to demonstrate substantial equivalence to previously cleared predicate devices.

1. A table of acceptance criteria and the reported device performance

The document presents verification testing results in a table, demonstrating that the device meets its acceptance criteria, which appear to be related to various functional and safety aspects of the sterilizer. The acceptance criterion for each test is implied to be "Pass."

Verification TestingDescriptionReported Device Performance
Load Check Design VerificationStudy demonstrated that the modified device, with load conditioning feature enabled, is able to detect load out-gassing from moisture that has been absorbed into the load materials.Pass
Load Conditioning Design VerificationStudy demonstrated that the modified device with load conditioning feature enabled is effective in correcting load out-gassing.Pass
Titer Enumeration of STERRAD CYCLESURE® 24 BI With and Without Load Conditioning FeatureStudy verified that the load conditioning has no significant impact on the CYCLESURE 24 BI.Pass
Chemical Indicator Functionality TestingStudy verified the functionality of the STERRAD Chemical Indicator (CI) Strip, SEALSURE® Chemical Indicator Tape, Chemical Indicator Disc on the CYCLESURE BI, and Tyvek® self-seal and heat-seal pouches with STERRAD Chemical Indicator following exposure to the load conditioning feature.Pass
Load Temperature VerificationStudy demonstrated that the modified STERRAD NX system, with load conditioning feature enabled, does not exceed the load temperature limit.Pass
Final Process Qualification - STANDARD CycleTesting demonstrated that the sterilizer performs consistently within its process specifications with the load conditioning feature enabled.Pass
Final Process Qualification - ADVANCED CycleTesting demonstrated that the sterilizer performs within its process specifications with the load conditioning feature enabled.Pass
H2O2 Delivery System Design VerificationStudy demonstrated that the cassette insertion modifications allow easier insertion and also detect cassette alignment.Pass
Panel Subsystem Design VerificationStudy verified that the new panels consist of all the parts to enclose the sterilizer functional subsystems and control user-access to only appropriate areas.Pass
Panel Subsystem Design Verification for Internal Enclosure Air TemperatureStudy verified that internal air temperature during operation at maximum ambient temperature is within the temperature allowed for sterilizer operation.Pass
Panel Materials TestingStudy verified that the effects of 70% isopropyl alcohol (IPA) and hydrogen peroxide on the new panel material are within the acceptable range.Pass
Display Assembly Subsystem Design VerificationStudy verified that the characteristics of the new display assembly and confirmed compatibility with the modified STERRAD NX system.Pass
System VerificationStudy verified new and related system requirements which were not tested at the subsystem level.Pass
System Tests (Environmental)Study verified that the modified device operates reliably and effectively at ambient conditions.Pass
Summative Usability TestingUsability testing assessed user interaction with the modified device.Pass
Biocompatibility testingAn additional study was performed to assess residual hydrogen peroxide on worst case medical device materials following load conditioning in conjunction with an ADVANCED sterilization cycle. This study demonstrated that mean residual hydrogen peroxide level was statistically significantly less than the acceptable threshold level.Pass
Electromagnetic compatibility (EMC) testingDemonstrated that the modified STERRAD NX complies with the requirements for radiated and conducted emissions in accordance with specified standards (IEC/EN 60601-1-2:2014, EN 55011, CISPR 11).Pass
Electrical Safety testingUndertaken to demonstrate that the modified STERRAD NX is electrically and mechanically safe when operated and maintained in accordance with the User's Guide, conforming to specified standards (CAN/CSA-C22.2 No. 61010-1, CAN/CSA-C22.2 No. 61010-2-040, UL 61010-1, IEC/EN 61010-1, IEC/EN 61010-2-40).Pass
Software verification and validation testingUnit, Integration, and System level testing were successfully completed, and documentation was provided as recommended by FDA guidance.Pass

2. Sample size used for the test set and the data provenance (e.g. country of origin of the data, retrospective or prospective)

The document does not explicitly state the specific sample sizes used for each individual test or the data provenance (country of origin, retrospective/prospective). The studies are referred to as "Verification testing" and "Design Verification" which typically implies prospective testing conducted by the manufacturer.

For the lumen validation studies (mentioned in the Indications for Use on page 2 and 6):

  • For the 1 x 850 mm flexible endoscope, it "was validated without any additional load."
  • For other lumen sizes, "validation studies were performed using a validation load consisting of one instrument tray weighing 10.7 lbs."
  • "The validation testing for this lumen size was conducted using a maximum of 10 lumens per load."
  • "Only one flexible endoscope can be processed per sterilization cycle with or without a silicone mat. No additional load."

3. Number of experts used to establish the ground truth for the test set and the qualifications of those experts (e.g. radiologist with 10 years of experience)

This document is for a sterilization device, not an AI/diagnostic imaging device. Therefore, the concept of "ground truth established by experts" in the context of medical image interpretation by radiologists is not applicable here. The "ground truth" for the performance of this sterilizer would be established through scientific and engineering principles, such as microbiological testing (e.g., sterilization of biological indicators), chemical indicators meeting specifications, temperature and pressure monitoring, and physical measurements. The document does not specify the number or qualifications of experts involved in these engineering and biological ground truth determinations.

4. Adjudication method (e.g. 2+1, 3+1, none) for the test set

Not applicable to a sterilization device. Adjudication methods like 2+1 or 3+1 are typically used in studies involving expert readers interpreting medical images, where discrepancies need to be resolved. The "test set" here refers to the various physical, chemical, and biological tests conducted on the sterilizer, where the outcome is objectively measured against predefined specifications.

5. If a multi reader multi case (MRMC) comparative effectiveness study was done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance

Not applicable. This is a sterilization device, not a diagnostic imaging device with an AI component for human reader assistance.

6. If a standalone (i.e. algorithm only without human-in-the-loop performance) was done

This is not applicable in the typical sense of "standalone AI performance." The device itself operates in a standalone manner to perform sterilization cycles. Its performance is evaluated independently of human intervention during the sterilization cycle, meaning the sterilizer's ability to achieve sterilization endpoints is assessed on its own. The "Summative Usability Testing" (page 7) does assess user interaction, but this is about the human interface with the device, not about the device's diagnostic or interpretative accuracy.

7. The type of ground truth used (expert consensus, pathology, outcomes data, etc)

The "ground truth" for the STERRAD NX Sterilizer with ALLClear™ Technology is primarily established through:

  • Microbiological testing: Using biological indicators (e.g., STERRAD CYCLESURE®), where the ground truth is the complete inactivation of target microorganisms. The "Titer Enumeration of STERRAD CYCLESURE® 24 BI" study supports this.
  • Chemical/Physical measurements: Ensuring parameters like hydrogen peroxide concentration, temperature, pressure, and cycle times meet predefined specifications. This includes "Final Process Qualification" (STANDARD and ADVANCED cycles), "Load Temperature Verification," and "H2O2 Delivery System Design Verification."
  • Safety standards compliance: Meeting established electrical safety (e.g., UL, CSA, IEC/EN standards) and electromagnetic compatibility (EMC) standards (e.g., IEC/EN 60601-1-2).
  • Biocompatibility testing: Demonstrating that residual sterilant levels are below acceptable thresholds.

8. The sample size for the training set

Not applicable to this type of medical device which is a sterilizer, implying no machine learning training set as conventionally understood for AI devices. The device's operational parameters and safety features are based on engineering design and validation, not on a "training set" for an algorithm.

9. How the ground truth for the training set was established

Not applicable, as there is no "training set" in the context of this sterilization device. The device operates based on predefined physical and chemical processes, validated through scientific and engineering experiments against established industry standards for sterilization.

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Food and Drug Administration 10903 New Hampshire Avenue Document Control Center - WO66-G609 Silver Spring, MD 20993-0002

September 27, 2016

Advanced Sterilization Products (ASP) Ms. Jamie Byun Senior Regulatory Affairs Specialist 33 Technology Drive Irvine, California 92617

Re: K160818

Trade/Device Name: STERRAD NX® Sterilizer with ALLClear™ Technology Regulation Number: 21 CFR 880.6860 Regulation Name: Ethylene oxide gas sterilizer Regulatory Class: Class II Product Code: MLR Dated: August 25, 2016 Received: August 29, 2016

Dear Jamie Byun:

We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.

If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.

Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21 CFR Part 807); labeling (21 CFR Part 801); medical device reporting (reporting of medical

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device-related adverse events) (21 CFR 803); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820); and if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.

If you desire specific advice for your device on our labeling regulation (21 CFR Part 801), please contact the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/Resourcesfor You/Industry/default.htm. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to

http://www.fda.gov/MedicalDevices/Safety/ReportaProblem/default.htm for the CDRH's Office of Surveillance and Biometrics/Division of Postmarket Surveillance.

You may obtain other general information on your responsibilities under the Act from the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm.

Sincerely,

Michael J. Ryan -S

for Tina Kiang, Ph.D.

Acting Director Division of Anesthesiology, General Hospital, Respiratory, Infection Control and Dental Devices Office of Device Evaluation Center for Devices and Radiological Health

Enclosure

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Indications for Use

510(k) Number (if known) K160818

Device Name

STERRAD NX® Sterilizer with ALLClear(TM) Technology

Indications for Use (Describe)

The STERRAD NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization. The STERRAD NX Sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

Medical devices with the following materials and dimensions can be processed in the STERRAD NX Sterilizer STANDARD cycle:

Single channel stainless steel lumens with

· An inside diameter of 1 mm or larger and a length of 150 mm or shorter*

· An inside diameter of 2 mm or larger and a length of 400 mm or shorter*

Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD NX Sterilizer ADVANCED cycle:

Single channel stainless steel lumens with

· An inside diameter of 1 mm or larger and a length of 500 mm or shorter*

Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscope with

· An inside diameter of 1 mm or larger and length of 850 mm or shorter*

Note: With the exception of the 1 x 850 mm flexible endoscopes, validation studies were performed using a validation load consisting of one instrument tray weighing 10.7 bs. The 1 x 850 mm flexible endoscope was validated without any additional load.

  • The validation testing for this lumen size was conducted using a maximum of 10 lumens per load. Hospital loads should not exceed the maximum number of lumens validated by this testing. *Only one flexible endoscope can be processed per sterilization cycle with or without a silicone mat. No additional load.

Type of Use (Select one or both, as applicable)

Prescription Use (Part 21 CFR 801 Subpart D)

X Over-The-Counter Use (21 CFR 801 Subpart C)

CONTINUE ON A SEPARATE PAGE IF NEEDED.

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DO NOT SEND YOUR COMPLETED FORM TO THE PRA STAFF EMAIL ADDRESS BELOW.

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Image /page/4/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

510(k) Summary

Advanced Sterilization Products STERRAD NX® Sterilizer with ALLClear™ Technology

This summary of 510(k) safety and effectiveness information is being submitted in accordance with the requirements of SMDA 1990 and 21 CFR 807.92.

General Information

Submitter Name:Advanced Sterilization ProductsDivision of Ethicon, Inc., a Johnson & Johnson company
Address:33 Technology DriveIrvine, CA 92618
Contact Person:Jamie ByunSenior Regulatory Affairs SpecialistTel: (949) 788-2067Fax: (949) 798-3900Email: jbyun@its.jnj.com
Date Prepared:September 21, 2016
510(k) Number:K160818

Device Name

Proprietary Name:STERRAD NX® Sterilizer with ALLClear™ Technology
Common Name:Hydrogen Peroxide Gas Plasma Sterilization System
Classification Name:Ethylene oxide gas sterilizer
Device Class:Class II
Product Code:MLR
CFR Section:21 CFR 880.6860

Predicate Device

STERRAD NX Sterilizer cleared under K042116 and K142454

Device Description

The STERRAD NX Sterilizer is a self-contained stand-alone system of hardware and software designed to sterilize medical instruments and devices using a patented hydrogen peroxide gas plasma process. Hydrogen peroxide vapor is generated by injecting a 59% aqueous hydrogen peroxide into the vaporizer subassembly where the solution is heated and

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Image /page/5/Picture/0 description: The image shows a logo with the letters "ASP" in white against a light blue background. The "A" is represented by a triangle, and the letters are stylized with rounded edges. A small registered trademark symbol is visible in the upper right corner of the logo.

vaporized and relatively low temperatures through a process that utilizes a combination of heating and sub-ambient pressures created by an on-board vacuum pump. The vaporized hydrogen peroxide is then introduced into the chamber under sub-ambient pressure to allow perfusion of the hydrogen peroxide throughout the chamber and facilitate hydrogen peroxide contact with the surfaces to be sterilized. The vapor in the chamber is transformed into gas plasma using electrical energy. The chamber is then vented to allow the sterilization chamber to return to atmospheric pressure. This process is repeated an additional time to complete a full STERRAD NX Sterilization cycle (i.e., the full sterilization cycle is composed of two identical half-cvcles). The STERRAD NX Sterilizer has two cleared sterilization cycles, the STANDARD and ADVANCED Cycles, both of which follow the general process described here.

The hardware for the STERRAD NX Sterilizer consists of a sterilizer chamber, constructed with aluminum, and a variety of instruments and components which are housed in a covered frame. Other major components of the system are constructed from passivated stainless steel, Viton (a copolymer of vinylidene fluoride and hexafluoropropylene), Ultem (polyetherimide), injection molding, and structural foam. The sterilizer also uses accessories such as reusable instrument trays, printer paper, and an optional movable cart. The STERRAD NX Sterilizer can be placed directly on a table, counter top, or on the movable STERRAD NX cart.

The STERRAD NX Sterilizer uses a disposable sterilant cassette that contains the 59% nominal hydrogen peroxide solution in a plastic cell pack and cassette shells. As previously described, the hydrogen peroxide is concentrated before introduction into the sterilizer chamber and its concentration is monitored during the cycle. The sterilizer cancels the cycle if the hydrogen peroxide monitor data does not meet the pre-defined minimum concentration specification.

The STERRAD NX Sterilizer with ALLClear Technology incorporates enhancements and new features to improve reliability and usability, as briefly described following:

  • . Load Conditioning Feature: Reduces canceled cycles by performing load and system checks and executing a load conditioning step prior to starting a sterilization cycle.
  • . Enhanced Graphical User Interface (GUI): Added information to the error messages enabling users to take actions related to that error message. GUI enhancement also provides more intuitive navigation.
  • Improved cassette insertion.
  • New Touchscreen Display: Larger, higher resolution, and wider viewing angle. ●
  • . New External Panels: Enhance aesthetic appearance and accommodate the larger display.
  • . Capability for future "ecosystem" connectivity: Will allow communication and integration with future ASP biological indicator reader(s), as well as other potential future communication features.

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Image /page/6/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a blue-green rounded rectangle. There is a registered trademark symbol in the upper right corner of the rectangle. The logo is simple and modern.

The technological characteristics associated with the sterilization process for the STERRAD NX Sterilizer with ALLClear Technology are identical to those of the previously cleared STERRAD NX Sterilizer; the software and hardware changes associated with the described enhancements and new features do not modify the existing sterilization cycles.

The intended use of the STERRAD NX Sterilizer, as described in the labeling, has not changed as a result of the modifications nor are there any differences between the predicate STERRAD NX and STERRAD NX with ALLClear Technology indications for use.

Intended Use/Indications For Use

The STERRAD NX Sterilizer is designed for sterilization of both metal and nonmetal medical devices at low temperatures. The STERRAD sterilization process is a multiphase sterilization process that utilizes a combination of exposure to hydrogen peroxide vapor and plasma to affect sterilization. The STERRAD NX Sterilizer can sterilize instruments which have diffusion-restricted spaces, such as the hinged portion of forceps and scissors.

Medical devices with the following materials and dimensions can be processed in the STERRAD NX Sterilizer STANDARD cycle:

Single channel stainless steel lumens with

  • An inside diameter of 1 mm or larger and a length of 150 mm or shorter ●
  • An inside diameter of 2 mm or larger and a length of 400 mm or shorter .

Medical devices, including most flexible endoscopes, with the following materials and dimensions can be processed in the STERRAD NX Sterilizer ADVANCED cycle:

Single channel stainless steel lumens with

  • An inside diameter of 1 mm or larger and a length of 500 mm or shorter .
    Single channel polyethylene and Teflon (polytetrafluoroethylene) flexible endoscope with

  • An inside diameter of 1 mm or larger and length of 850 mm or shorter-●

  • Note: With the exception of the 1 x 850 mm flexible endoscopes, validation studies were performed using a validation load consisting of one instrument tray weighing 10.7 lbs. The 1 x 850 mm flexible endoscope was validated without any additional load.

1 The validation testing for this lumen size was conducted using a maximum of 10 lumens per load. Hospital loads should not exceed the maximum number of lumens validated by this testing.

- Only one flexible endoscope can be processed per sterilization cycle with or without a silicone mat. No additional load.

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Non-Clinical Data

  • . Verification testing was conducted in support of the enhancements to the STERRAD NX Sterilizer that is the subject of this submission; all testing yielded passing results. This testing is summarized in the following table.

Summary of Performance Testing

Verification TestingDescriptionPass/Fail
Load Check Design VerificationStudy demonstrated that the modified device, with loadconditioning feature enabled, is able to detect load out-gassing from moisture that has been absorbed into the loadmaterials.Pass
Load Conditioning DesignVerificationStudy demonstrated that the modified device with loadconditioning feature enabled is effective in correcting loadout-gassing.Pass
Titer Enumeration of STERRADCYCLESURE® 24 BI With andWithout Load ConditioningFeatureStudy verified that the load conditioning has no significantimpact on the CYCLESURE 24 BIPass
Chemical Indicator FunctionalityTestingStudy verified the functionality of the STERRAD ChemicalIndicator (CI) Strip, SEALSURE® Chemical Indicator Tape,Chemical Indicator Disc on the CYCLESURE BI, andTyvek® self-seal and heat-seal pouches with STERRADChemical Indicator following exposure to the loadconditioning feature.Pass
Load Temperature VerificationStudy demonstrated that the modified STERRAD NX system,with load conditioning feature enabled, does not exceed theload temperature limit.Pass
Final Process Qualification -STANDARD CycleTesting demonstrated that the sterilizer performs consistentlywithin its process specifications with the load conditioningfeature enabled.Pass
Final Process Qualification -ADVANCED CycleTesting demonstrated that the sterilizer performs within itsprocess specifications with the load conditioning featureenabled.Pass
H2O2 Delivery System DesignVerificationStudy demonstrated that the cassette insertion modificationsallow easier insertion and also detect cassette alignment.Pass
Panel Subsystem DesignVerificationStudy verified that the new panels consist of all the parts toenclose the sterilizer functional subsystems and control user-access to only appropriate areas.Pass
Panel Subsystem DesignVerification for InternalEnclosure Air TemperatureStudy verified that internal air temperature during operationat maximum ambient temperature is within the temperatureallowed for sterilizer operation.Pass
Panel Materials TestingStudy verified that the effects of 70% isopropyl alcohol (IPA)and hydrogen peroxide on the new panel material are withinthe acceptable range.Pass
Display Assembly SubsystemDesign VerificationStudy verified that the characteristics of the new displayassembly and confirmed compatibility with the modifiedSTERRAD NX system.Pass
System VerificationStudy verified new and related system requirements whichwere not tested at the subsystem level.Pass
Pass/
Verification TestingDescriptionFail
System Tests (Environmental)Study verified that the modified device operates reliably andeffectively at ambient conditions.Pass
Summative Usability TestingUsability testing assessed user interaction with the modifieddevice.Pass

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Image /page/8/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

Biocompatibility testing ●

In addition to the biocompatibility data submitted in the predicate device 510(k)s, an additional study was performed to assess residual hydrogen peroxide on worst case medical device materials (known to absorb hydrogen peroxide) following load conditioning in conjunction with an ADVANCED sterilization cycle. This study demonstrated that mean residual hydrogen peroxide level was statistically significantly less than the acceptable threshold level.

  • Electromagnetic compatibility (EMC) testing was conducted to demonstrate that the ● modified STERRAD NX complies with the requirements for radiated and conducted emissions in accordance with the following standards:
    • IEC/EN 60601-1-2:2014 Medical Electrical Equipment, Part 1: General о Requirements for Safety, Section 2: Collateral Standard: Electromagnetic Compatibility
    • EN 55011 Group I Class A limits, based on CISPR 11:2010, Group I Class A o limits (subset of EN 60601-1-2)
  • . Electrical Safety testing was undertaken to demonstrate that the modified STERRAD NX is electrically and mechanically safe when operated and maintained in accordance with the User's Guide. Based upon this testing, the modified STERRAD NX Sterilizer conforms to the applicable sections of the standards listed following:
    • CAN/CSA-C22.2 No. 61010-1:2004 + Update 1:2008 R: 2009 Safety O Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
    • CAN/CSA-C22.2 No. 61010-2-040:2007-12 R:2013 Safety requirements for o electrical equipment for measurement, control and laboratory use – Part 2-040: Particular requirements for sterilizers and washer-disinfectors used to treat medical materials
    • UL 61010-1/R:2008-10 Standard for Safety for Electrical Equipment for o Laboratory Use
    • 0 IEC/EN 61010-1:2001 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use
    • IEC/EN 61010-2-40:2005 Particular Requirements for Sterilizers and Washer o disinfectors used to Treat Medical Materials, First Edition

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Image /page/9/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue rounded rectangle. There is a registered trademark symbol in the upper right corner of the logo.

  • . Software verification and validation testing was conducted and documentation was provided within the submission as recommended by Guidance for the Content of Premarket Submissions for Software Contained in Medical Devices, dated May 11, 2005. Unit, Integration, and System level testing were successfully completed.

Clinical Data

No clinical data was submitted in support of this Premarket Notification.

Summary

The STERRAD NX Sterilizer with ALLClear Technology and its predicate device, the originally cleared STERRAD NX Sterilizer, have the same intended use and indications for use. Further, the STERRAD NX Sterilizer with ALLClear Technology utilizes the same technology, sterilant, and cycles to sterilize medical devices as does its predicate device. Refer to the following tables for comparisons between the modified and predicate device characteristics and sterilization cycles.

Comparison of Device Characteristics
CharacteristicPredicateSTERRAD NX SterilizerK042116 and K142454STERRAD NX Sterilizerwith ALLClear Technology
Intended UseDesigned for sterilization of both metal andnonmetal medical devices at low temperatures.Because the cycle operates within a dryenvironment and at low temperatures, it isespecially suitable for instruments sensitive toheat and moisture.Same
Sterilization ProcessHydrogen peroxide gas plasmaSame
Principle of operationCombined use of hydrogen peroxide vapor andplasma safely and rapidly sterilizes mostmedical instruments and materials withoutleaving toxic residues.Same
Sterilization CyclesSTANDARD and ADVANCEDSame
Recommended MaterialsCommon materials found in reusable medicaldevices. All medical devices should beprocessed in accordance with the medicaldevice manufacturer's recommendations.Same
Load Conditioning FeatureN/AYes
Sterilizer Approx. Weight325 lb.Same
Sterilizer External Dimensions22.0" W x 33" H x 32" D(558.8 mm x 838.2 mm x 812.8 mm)22.3" W x 35.7" H x 31.2" D(565 mm x 906 mm x 792 mm)
Sterilizer Internal Dimensions12.6" W x 23.6" H x 6.2" L(320 mm x 600 mm x 157 mm)Same
Comparison of Device Characteristics
CharacteristicPredicateSTERRAD NX SterilizerK042116 and K142454STERRAD NX Sterilizerwith ALLClear Technology
Shelves
Shelf DimensionsUpper & Lower: 23.6" L x 12.3" W(600 mm x 312 mm)Same
Shelf Weight Capacity24.3 lb (11 kg)Same
Distance Between Shelves3.4" (86 mm)Same
Chamber VolumeUsable: 30 liters (1.1 ft³)Total: 51.3 liters (1.8 ft³)Same
Major Component Materials
Chamber ComponentsAluminumSame
ShelvesPassivated stainless steelSame
Chamber Door O-RingViton(copolymer of vinylidene fluoride &hexafluoropropylene)Same
Injector and VaporizerAluminum, Ultem (Polyetherimide), Stainlesssteel, VitonSame
Exterior PanelsStructural FoamInjection molding andStructural Foam
Operator Interface
Flat Panel Display6.4" touch screenTFT (thin-film transistor) LCD8.4" touch screenIPS (In Plane Switching) LCD
Graphical User InterfaceGeode SC2200 266 MHz.AMD Geode family CPU
Hydrogen Peroxide MonitorCancels sterilization cycle if the areas under theconcentration-time curve or rate constant do notmeet predetermined specifications.Same
TemperatureChamber, chamber door andvaporizer/condenser thermistorsSame
PressureChamber pressure transducersChamber atmospheric pressure switchVaporizer/condenser pressure transducerSame
Door sensorsLock sensorClosed sensorSame
ConnectivityDTI (Digital Transfer interface)Network connectivity software allows thehospital IT department to connect the sterilizerto a hospital local area networkSame
Comparison of Device Characteristics
CharacteristicPredicateSTERRAD NX SterilizerK042116 and K142454STERRAD NX Sterilizerwith ALLClear Technology
AccessoriesSTERRAD NX CassetteTest PackCycleSure® Biological IndicatorSTERRAD Chemical Indicator (CI) StripSTERRAD SealSure™ CI TapeTyvek® PouchesInstrument TraysSame

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Image /page/10/Picture/0 description: The image shows a logo with the letters ASP in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

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Image /page/11/Picture/0 description: The image shows a logo with the letters "ASP" in a stylized font. The letters are white and are set against a light blue background. The logo is enclosed in a rounded rectangle shape. There is a registered trademark symbol in the upper right corner of the logo.

Comparison of Sterilization Cycles
PhasePredicateSTERRAD NX SterilizerK042116 and K142454STERRAD NX Sterilizerwith ALLClear Technology
Exposure 1
DeliveryThe hydrogen peroxide is transferred from thecassette into the vaporizer.Same
Vaporization PumpdownThe pressure within the chamber and vaporizer/condenser is reduced. Water is removed from thehydrogen peroxide solution, leaving behind aconcentrated hydrogen peroxide solution in thecondenser.Same
Chamber PumpdownThe chamber is isolated from thevaporizer/condenser. The chamber pressure isreduced to remove air from the lumens.Same
TransferThe concentrated hydrogen peroxide solution istransferred to the chamber where it penetratesthroughout the load.Same
DiffusionChamber pressure is increased in order to drivehydrogen peroxide is through the load packagingonto the surfaces of the devices and into thelumens of the load.Same
Plasma Pumpdown/PlasmaPlasma power is applied to the electrode screenand the plasma is lit.Same
VentThe chamber is vented to atmospheric pressure.Same
Exposure 2Identical to Exposure 1Same
Final VentThe chamber is vented to atmospheric pressure.Same
Total Cycle Time
STANDARD28 minutesSame
ADVANCED38 minutesSame

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Image /page/12/Picture/0 description: The image shows a logo with the letters "ASP" in white against a light blue rounded rectangle. The "A" is represented by a triangle without a horizontal line. A small circled "R" symbol is located in the upper right corner of the rectangle, indicating a registered trademark.

Conclusion

Based on the intended use, technological characteristics, and non-clinical performance data, the STERRAD NX Sterilizer with ALLClear Technology that is the subject of 510(k) K160818 is substantially equivalent to the predicate devices cleared under K042116 and K142454.

§ 880.6860 Ethylene oxide gas sterilizer.

(a)
Identification. An ethylene gas sterilizer is a nonportable device intended for use by a health care provider that uses ethylene oxide (ETO) to sterilize medical products.(b)
Classification. Class II (performance standards).