K Number
K140850
Date Cleared
2014-08-27

(146 days)

Product Code
Regulation Number
880.6850
Reference & Predicate Devices
Predicate For
AI/MLSaMDIVD (In Vitro Diagnostic)TherapeuticDiagnosticis PCCP AuthorizedThirdpartyExpeditedreview
Intended Use

The Genesis Reusable Rugid Sterilization Container System is a device intended to be used to enclose another medical device that is to be sterilized by a healthcare provider. It allows sterilization of the enclosed medical device and maintains sterility of the enclosed device until used for a maximum of 180 days.

Containers are suitable for dynamic air removal (pre-vacuum) steam sterilization, immediate use pre-vacuum steam sterilization and 100% ethylene oxide sterilization when used as described in the instructions for use.

Reusable baskets and accessory ttems (pins, dividers, mats, etc.) are intended to organize and secure enclosed medical devices during sterilization and storage of the container.

Data cards are used to record information a specific sterilization process load, Filter media allows ingress and egress of sterilant while providing a microbial barrier. Tamper evide a visual indication that the container system has not been madvertently opened prior to use. Each arrow contains a modality-specific external process indicator that serves as a visual ndication that the system has been exposed to a specific sterilization cycle parameter. Data cards, filters and tamper evident arrows are sungle use only.

Device Description

The Genesis Reusable Rigid Container System is an assortment of rigid, reusable, stackable containers that are used to sterilize other medical devices and maintain sterility of these devices until used. The container system is comprised of a lid, bottom, filter, tamper evident arrows, and data cards.

The container system houses baskets of varying depths and organizing accessory devices that are used to organize and to secure surgical instrumentation and/or other medical devices.

AI/ML Overview

Here's an analysis of the provided text regarding the Genesis Reusable Rigid Container System's acceptance criteria and the study proving it, formatted to address your specific points.

This document describes a medical device, a sterilization container system, and the non-clinical tests performed to demonstrate its substantial equivalence to a predicate device. It does not contain information about an AI/ML powered device, therefore, some of your requested points related to AI/ML studies are not applicable.


1. Table of Acceptance Criteria and Reported Device Performance

Characteristic/TestAcceptance CriteriaReported Device Performance
Sterilization Efficacy12 log reduction and a sterility assurance level (SAL) of 10-6 (using biological (BI) overkill method)"Testing demonstrated a 12 log reduction and a sterility assurance level (SAL) of 10-6 using biological (BI) overkill method." (Page 9, "Performance Test Summary-New Device" table)
Dry Time (Pre-vacuum Steam)Validated method of drying by absence of visible moisture"Testing demonstrated validated method of drying by absence of visible moisture." (Page 9, "Performance Test Summary-New Device" table)
Leaching of ColorantsDid not produce significant levels of extractable material prior to or after multiple processing cycles"Testing demonstrated that colored lids did not produce significant levels of extractable material prior to processing or after multiple processing cycles." (Page 9, "Performance Test Summary-New Device" table)
Materials CompatibilityExpanded to include intrinsically stable metals, composites, thermoplastics and thermosetting polymers with constant use temperatures above 135°C (compared to predicate's Stainless Steel, Aluminum, Silicone, Radel)The "New/Modified Device" column for "Material Compatibility" explicitly states: "Intrinsically stable metals, composites, thermoplastics and thermosetting polymers with constant use temperatures above 135°C." (Page 9, "SUMMARY OF THE TECHNOLOGICAL CHARACTERISTICS OF THE DEVICE COMPARED TO THE PREDICATE DEVICE" table). The test results confirm this expansion.
Sterilization Cycle ParametersSpecific parameters for Exposure Temp, Pre-conditioning Pulses, Exposure Time, Dry Time, Cool Time, Stack Height, and Total System Weight must be met for each modality (refer to pages 4 and 11).The device is deemed suitable when used as described in the instructions for use, implying these parameters were met during validation. The tables on pages 4 and 11 list the specific parameters the device is validated for.
Container/Accessory CompatibilityCompatibility with various container types, baskets, lumen devices, occluded/mated challenges, and accessories (refer to pages 4, 5, 11, and 12).The summary states, "The Genesis Reusable Rigid Container System has been validated to meet the established performance criteria." The extensive tables on pages 5 and 12 detail the specific configurations validated ("Yes" indicates compatibility).

2. Sample Size Used for the Test Set and Data Provenance

The document specifies non-clinical performance testing. It does not provide explicit details on test sample sizes for each specific test (e.g., how many container cycles were tested for sterilization efficacy or dry time).

  • Sample Size: Not explicitly stated as a number of distinct "cases" or "samples" for each test. The testing is reported as demonstrating the specified reductions or absence of moisture, implying a sufficient number of tests were conducted to validate the performance.
  • Data Provenance: The document does not specify a country of origin for the data. The tests are non-clinical, likely conducted in a laboratory setting as part of the device manufacturer's validation process. The study is retrospective in the sense that the results are being reported for a previously conducted validation. It is not a prospective clinical trial.

3. Number of Experts Used to Establish the Ground Truth for the Test Set and Qualifications of Those Experts

This information is not applicable as the document describes non-clinical performance testing of a medical device (sterilization container), not an AI/ML powered device requiring expert ground truth for interpretation or diagnosis. The "ground truth" for these tests comes from objective laboratory measurements (e.g., biological indicators for sterility assurance, measurement of moisture, chemical analysis for leaching).


4. Adjudication Method for the Test Set

This information is not applicable. Since this is non-clinical performance testing with objective measurements (e.g., lab analysis for sterility, visual inspection for moisture, chemical analysis for extractables), adjudication by human experts is not relevant. The results are directly measured against pre-defined scientific criteria.


5. If a Multi-Reader Multi-Case (MRMC) Comparative Effectiveness Study was done, If so, what was the effect size of how much human readers improve with AI vs without AI assistance

This information is not applicable. The device is a sterilization container system, not an AI/ML diagnostic or assistive technology. Therefore, no MRMC study or AI assistance evaluation was performed.


6. If a Standalone (i.e. algorithm only without human-in-the-loop performance) was done

This information is not applicable. The device is a physical sterilization container, not an algorithm.


7. The Type of Ground Truth Used

The ground truth used for the performance testing is based on objective laboratory measurements and scientific standards:

  • Sterilization Efficacy: Biological indicators (BI) and their ability to demonstrate a 12 log reduction and a sterility assurance level (SAL) of 10-6, which is aligned with industry standard ST 77 2013 (Containment Devices for Reusable Medical Device Sterilization).
  • Dry Time: Absence of visible moisture, observed after the dry time cycle. This is an objective physical characteristic.
  • Leaching of Colorants: Chemical evaluation to determine "significant levels" of extractable material, implying quantitative chemical analysis.
  • Material Compatibility: The physical properties of the materials and their ability to withstand the sterilization processes without degradation or compromising the sterility of the enclosed devices.

8. The Sample Size for the Training Set

This information is not applicable. There is no mention of a "training set" as this is not an AI/ML powered device. The device itself (the container system) is subjected to validation testing to ensure it meets performance requirements.


9. How the Ground Truth for the Training Set was Established

This information is not applicable as there is no training set for an AI/ML model.

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Image /page/0/Picture/1 description: The image shows the logo for the U.S. Department of Health and Human Services. The logo consists of a circular seal with the words "DEPARTMENT OF HEALTH & HUMAN SERVICES - USA" arranged around the perimeter. Inside the circle is a stylized image of three human profiles facing to the right, stacked on top of each other. The profiles are black against a white background.

Food and Drug Administration 10903 New Hampshire Avenue Document Control Center - WO66-G609 Silver Spring, MD 20993-0002

August 27, 2014

Carefusion 2200, Inc. Ms. Jane Weber Regulatory Affairs Manager 75 N. Fairway Drive Vernon Hills, IL 60061

Re: K140850

Trade/Device Name: Genesis Reusable Rigid Container System Regulation Number: 21 CFR 880.6850 Regulation Name: Sterilization Wrap, Containers, Trays, Cassettes and Other Accessories Regulatory Class: Class II Product Code: KCT Dated: August 1, 2014 Received: August 4, 2014

Dear Ms. Weber:

We have reviewed your Section 510(k) premarket notification of intent to market the device referenced above and have determined the device is substantially equivalent (for the indications for use stated in the enclosure) to legally marketed predicate devices marketed in interstate commerce prior to May 28, 1976, the enactment date of the Medical Device Amendments, or to devices that have been reclassified in accordance with the provisions of the Federal Food, Drug, and Cosmetic Act (Act) that do not require approval of a premarket approval application (PMA). You may, therefore, market the device, subject to the general controls provisions of the Act. The general controls provisions of the Act include requirements for annual registration, listing of devices, good manufacturing practice, labeling, and prohibitions against misbranding and adulteration. Please note: CDRH does not evaluate information related to contract liability warranties. We remind you, however, that device labeling must be truthful and not misleading.

If your device is classified (see above) into either class II (Special Controls) or class III (PMA), it may be subject to additional controls. Existing major regulations affecting your device can be found in the Code of Federal Regulations, Title 21, Parts 800 to 898. In addition, FDA may publish further announcements concerning your device in the Federal Register.

Please be advised that FDA's issuance of a substantial equivalence determination does not mean that FDA has made a determination that your device complies with other requirements of the Act or any Federal statutes and regulations administered by other Federal agencies. You must comply with all the Act's requirements, including, but not limited to: registration and listing (21

{1}------------------------------------------------

CFR Part 807); labeling (21 CFR Part 801); medical device reporting (reporting of medical device-related adverse events) (21 CFR 803); good manufacturing practice requirements as set forth in the quality systems (QS) regulation (21 CFR Part 820); and if applicable, the electronic product radiation control provisions (Sections 531-542 of the Act); 21 CFR 1000-1050.

If you desire specific advice for your device on our labeling regulation (21 CFR Part 801), please contact the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/Resourcesfor You/Industry/default.htm. Also, please note the regulation entitled, "Misbranding by reference to premarket notification" (21CFR Part 807.97). For questions regarding the reporting of adverse events under the MDR regulation (21 CFR Part 803), please go to

http://www.fda.gov/MedicalDevices/Safety/ReportaProblem/default.htm for the CDRH's Office of Surveillance and Biometrics/Division of Postmarket Surveillance.

You may obtain other general information on your responsibilities under the Act from the Division of Industry and Consumer Education at its toll-free number (800) 638-2041 or (301) 796-7100 or at its Internet address

http://www.fda.gov/MedicalDevices/ResourcesforYou/Industry/default.htm.

Sincerely yours,

Erin | Keith -S

Erin I. Keith, M.S. Director Division of Anesthesiology, General Hospital, Respiratory, Infection Control and Dental Devices Office of Device Evaluation Center for Devices and Radiological Health

Enclosure

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DEPARTMENT OF HEALTH AND HUMAN SERVICES Food and Drug Admınıstratıon

Indications for Use

510(k) Number (if known) K140850

Device Name

Genesis Reusable Rigid Sterilization Container System

Indications for Use (Describe)

The Genesis Reusable Rugid Sterilization Container System is a device intended to be used to enclose another medical device that is to be sterilized by a healthcare provider. It allows sterilization of the enclosed medical device and maintains sterility of the enclosed device until used for a maximum of 180 days.

Containers are suitable for dynamic air removal (pre-vacuum) steam sterilization, immediate use pre-vacuum steam sterilization and 100% ethylene oxide sterilization when used as described in the instructions for use.

Reusable baskets and accessory ttems (pins, dividers, mats, etc.) are intended to organize and secure enclosed medical devices during sterilization and storage of the container.

Data cards are used to record information a specific sterilization process load, Filter media allows ingress and egress of sterilant while providing a microbial barrier. Tamper evide a visual indication that the container system has not been madvertently opened prior to use. Each arrow contains a modality-specific external process indicator that serves as a visual ndication that the system has been exposed to a specific sterilization cycle parameter. Data cards, filters and tamper evident arrows are sungle use only.

Type of Use (Select one or both, as applicable)

Prescription Use (Part 21 CFR 801 Subpart D)

X Over-The-Counter Use (21 CFR 801 Subpart C)

PLEASE DO NOT WRITE BELOW THIS LINE - CONTINUE ON A SEPARATE PAGE IF NEEDED.

FOR FDA USE ONLY

Concurrence of Center for Devices and Radiological Health (CDRH) (Signature)

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SterilizationMethodCycle ParametersTotalSystemWeightApplicableContainers/Accessories
Dynamic AirRemoval(Pre-Vacuum)SteamExposure Temperature: 270°F(132°C)Pre-Conditioning Pulses: 3Exposure Time: 4 MinutesDry Time Cycle: 30 minutesMinimum Cool Time: 60 minutes(may vary according to loadcontents)Stack Height: Maximum 325 lbs.Solid Bottom Containers;Perforated Bottom Containers;Stacking BasketsNon-Stacking BasketsLumen Devices (2.68 mm x 450 mm)Devices or Device Configurationsentailing conjoined surfaces whichmeet, touch or unite;Silicone Support BarsSilicone MatsLaparoscopic RacksOptional Protective PlateMaterials: Metals, Polymers,Composites
Dynamic AirRemoval(Pre-Vacuum)SteamImmediate UseExposure Temperature: 270°F(132°C)Pre-Conditioning Pulses: 3Exposure Time: 4 MinutesStack Height: Maximum 3Note: Devices must be usedimmediately and cannot bestored for later use.25 lbs.Solid Bottom Containers;Perforated Bottom Containers;Stacking BasketsNon-Stacking BasketsLumen Devices (2.68 mm x 450 mm)Devices or Device Configurationsentailing conjoined surfaces whichmeet, touch or unite;Silicone Support BarsSilicone MatsLaparoscopic RacksOptional Protective Plate*Materials: Metals, Polymers,

Sterilization Parameters for the Genesis Reusable Rigid Container System by Modality

Examples of instrument types that are conjoined include: scissors, forceps, clamps (including double action), hand held and self retaining retractors, needle holders, osteotomes/chisels, rongeurs, kerrison rongeurs, specula.

Note: Air tight occluded challenges are devices entailing surfaces that are completely obstructed. These types of devices have not been validated for use in the Genesis Reusable Sterilization Container System.

*Materials: Intrinsically stable metals. Composites, and thermosetting polymers with constant use temperatures above 135°C.

Examples of intrinsically stable metals include stainless steel, titanium (CP and aluminum. Examples of thermoplastic polymers are PEEK, PEI (Ultem), Acetal (Delrin), Radel (PPSU), Nylon, PTFE, Polypropylene, ABS (Acrylonitrile/Butadiene/ Styrene) and POM (Polyoxymethylene). Examples of thermosetting polymers are Phenolic and Silicone. Examples of composites include carbon fiber reinforced epoxy (CFRE).

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Type of Container Contents/Configuration Pre-Vacuum Steam Solid Bottom Non Stacking Baskets Yes Container Stacking Baskets Yes Lumen: 2.68mm (ID) x 450mm (L) Yes, maximum 2 Lumen: 3 mm (ID) x 400 mm (L) Yes, maximum 2 Occluded/Mated Challenge Yes Silicone Support Bar Yes Silicone Mat Ye Laparoscopic Rack Yes Optional Protective Plate Yes Filter NST Series Data Card MD1-1 Tamper-Evident Arrow White AS Series Stack Height 3 Materials: Metals, Polymers, Materials Composites Maximum Total Container System 25 lbs. Weight Yes Perforated Bottom Non Stacking Baskets Container Stacking Baskets Yes Lumen: 2.68mm (ID) x 450mm (L) Yes. maximum 2 Lumen: 3 mm (ID) x 400 mm (L) Yes, maximum 2 Occluded/Mated challenge Yes Silicone Support Bars Yes Silicone Mat Yes Laparoscopic Rack Yes Optional Protective Plate Yes NST series Filter Note: The CD2-10BDL Data Cards MD1-1 and DINCD2-8B Tamper Evident Arrow White AS Series container models are Stack Height 3 max not validated for use Materials Materials: Metals, Polymers, in 100% Ethylene Composites Oxide sterilization Maximum Total Weight 25 Ibs. STERRAD Compatible Non Stacking Baskets Yes Containers Stacking Baskets Yes Lumen: 2.68mm (ID) x 450mm (L) Yes, maximum 2 Lumen: 3.0mm (ID) x 400mm (L) Yes, maximum 2 Occluded/Mated Challenge Yes Silicone Support Bars Yes Silicone Mat Yes Laparoscopic Rack Yes Optional Protective Plate Yes Filter NST Series Data Cards MD1-1 Tamper-Evident Arrow White AS Series Stack Height 3 Maximum Materials Materials: Metals, Polymers, Composites Maximum Total Container System 25 lbs. Weight

Accessories and Device Challenges by Sterilization Modality and Container Style

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Solid Bottom Containers


Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(lb.)
CD0-4CQuarter Length Container9.5 x 12.4 x 3.83.4
CD1-4CHalf Length Container11.8 x 12.4 x 4.54.8
CD1-5CHalf Length Container11.8 x 12.4 x 5.35.0
CD1-6CHalf Length Container11.8 x 12.4 x 6.15.2
CD2-4CMid Length Container19.2 x 12.4 x 4.56.4
CD2-5CMid Length Container19.2 x 12.4 x 5.36.7
CD2-6CMid Length Container19.2 x 12.4 x 6.16.9
CD2-8CMid Length Container19.2 x 12.4 x 7.87.3
CD3-4CFull Length Container23.1 x 12.4 x 4.57.8
CD3-5CFull Length Container23.1 x 12.4 x 5.37.9
CD3-6CFull Length Container23.1 x 12.4 x 6.18.2
CD3-7CFull Length Container23.1 x 12.4 x 7.08.5
CD7-5CExtra Long Container25.2 x 12.4 x 5.98.5
CD7-6CExtra Long Container25.2 x 12.4 x 6.78.8
CD7-9CExtra Long Container25.2 x 12.4 x 8.49.7
CD4-3CSmall Narrow Container20.8 x 7.3 x 3.94.2
CD4-5CSmall Narrow Container20.8 x 7.3 x 5.25.2
CD5-3CLarge Narrow Container28.1 x 11.2 x 5.08.4
CD5-61CLarge Narrow Container28.1 x 11.2 x 6.49.1
CD0-3CMini Container10.2 x 7.2 x 3.22.5
CD6-6CRetractor Container26.5 x 17.0 x 6.912.4
CD1-7CDLHalf Length Container11.9 x 12.5 x 7.55.3
CD1-8CDLHalf Length Container11.9 x 12.5 x 8.35.5
CD2-7CDLHalf Length Container19.2 x 12.5 x 7.07.1
CD2-10CDLMid Length Container19.2 x 12.5 x 9.48.2
CD3-8CDLFull Length Container23.1 x 12.5 x 7.88.8
CD3-9CDLFull Length Container23.1 x 12.5 x 8.88.6
DINCD3-5CFull Length DIN Container23.1 x 11.4 x 5.47.9
DINCD3-6CFull Length DIN Container23.1 x 11.4 x 6.18.2
DINCD3-7CFull Length DIN Container23.1 x 11.4 x 7.18.5
DINCD2-5CMid Length DIN Container19.2 x 11.4 x 5.46.7
DINCD2-6CMid Length DIN Container19.2 x 11.4 x 6.16.9
DINCD2-8CMid Length DIN Container19.2 x 11.4 x 7.87.3
DINCD1-5CHalf Length DIN Container11.6 x 11.4 x 5.45.0
DINCD1-6CHalf Length Container11.6 x 11.4 x 6.15.2

Perforated Bottom Containers

Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(b.)
CD0-4BQuarter Length Container9.5 x 12.4 x 3.83.7
CD1-4BHalf Length Container11.8 x 12.4 x 4.55.2
CD1-5BHalf Length Container11.8 x 12.4 x 5.35.5
CD1-6BHalf Length Container11.8 x 12.4 x 6.15.7
CD2-4BMid Length Container19.2 x 12.4 x 4.56.8
CD2-5BMid Length Container19.2 x 12.4 x 5.37.1
CD2-6BMid Length Container19.2 x 12.4 x 6.17.4
CD2-8BMid Length Container19.2 x 12.4 x 7.87.8
CD3-4BFull Length Container23.1 x 12.4 x 4.58.5
CD3-5BFull Length Container23.1 x 12.4 x 5.38.8
CD3-6BFull Length Container23.1 x 12.4 x 6.19.0
CD3-7BFull Length Container23.1 x 12.4 x 7.09.4
CD7-5BExtra Long Container25.2 x 12.4 x 5.99.0
CD7-6BExtra Long Container25.2 x 12.4 x 6.79.4

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Traditional 510(k) Premarket Notification

Genesis™ Reusable Sterilization Container System

Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(lb.)
CD7-9BExtra Long Container25.2 x 12.4 x 8.410.0
CD4-3BSmall Narrow Container20.8 x 7.3 x 3.94.5
CD4-5BSmall Narrow Container20.8 x 7.3 x 5.25.0
CD5-3BLarge Narrow Container28.1 x 11.2 x 5.09.1
CD5-61BLarge Narrow Container28.1 x 11.2 x 6.49.5
CD0-3BMini Container10.2 x 7.2 x 3.22.6
CD6-6BRetractor Container26.5 x 17.0 x 6.913.9
CD1-7BDLHalf Length Container11.9 x 12.5 x 7.55.8
CD1-8BDLHalf Length Container11.9 x 12.5 x 8.36.0
CD2-10BDLMid Length Container19.2 x 12.5 x 9.48.2
CD2-7BDLHalf Length Container19.2 x 12.5 x 7.07.5
CD3-8BDLFull Length Container23.1 x 12.5 x 7.89.6
CD3-9BDLFull Length Container23.1 x 12.5 x 8.89.9
DINCD3-5BFull Length DIN Container23.1 x 11.4 x 5.48.8
DINCD3-6BFull Length DIN Container23.1 x 11.4 x 6.19.0
DINCD3-7BFull Length DIN Container23.1 x 11.4 x 7.19.4
DINCD2-5BMid Length DIN Container19.2 x 11.4 x 5.47.1
DINCD2-6BMid Length DIN Container19.2 x 11.4 x 6.17.4
DINCD2-8BMid Length DIN Container19.2 x 11.4 x 7.87.8
DINCD1-5BHalf Length DIN Container11.6 x 11.4 x 5.45.5
DINCD1-6BHalf Length DIN Container11.6 x 11.4 x 6.15.7

STERRAD Style Containers


Catalog CodeDescriptionContainer Dimension (In)ContainerWeight(lb.)
CD0-4STQuarter Length Container9.5 x 12.4 x 3.83.7
CD1-4STHalf Length Container11.8 x 12.4 x 4.55.2
CD1-5STHalf Length Container11.8 x 12.4 x 5.35.4
CD1-6STHalf Length Container11.8 x 12.4 x 6.15.6
CD2-4STMid Length Container19.2 x 12.4 x 4.56.8
CD2-5STMid Length Container19.2 x 12.4 x 5.37.0
CD2-6STMid Length Container19.2 x 12.4 x 6.17.2
CD2-8STMid Length Container19.2 x 12.4 x 7.87.7
CD3-4STFull Length Container23.1 x 12.4 x 4.58.4
CD3-5STFull Length Containers23.1 x 12.4 x 5.38.6
CD3-6STFull Length Containers23.1 x 12.4 x 6.18.9
CD3-7STFull Length Containers23.1 x 12.4 x 7.09.3
CD4-3STSmall Narrow Shallow Container20.8 x 7.3 x 3.94.2
CD4-5STSmall Narrow Container20.8 x 7.3 x 5.24.8
CD5-3STLarge Narrow Shallow Container28.1 x 11.2 x 5.08.9
CD5-61STLarge Narrow Shallow Container28.1 x 11.2 x 6.49.4
CD0-3STMini Container10.2 x 7.2 x 3.22.6

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Fusion

K140850 510(k) SUMMARY

A summary of 510(k) safety and effectiveness information in accordance with 21 CFR 807.92.

SUBMITTER INFORMATION
NameCareFusion 2200 Inc
Address75 N. Fairway Dr.Vernon Hills, IL 60061
Phone number(847) 362-8094
Fax number(312) 949-0272
EstablishmentRegistration Number1423507
Name of contact personJane Weber, Regulatory Affairs Manager
Date prepared26-AUG-2014
DEVICE INFORMATION
Trade or proprietarynameGenesis Reusable Rigid Container System
Common or usual nameSterilization Container
Classification nameSterilization Wrap, Containers, Trays, Cassettes and Other Accessories
Classification panel80
RegulationClass II per 21CFR 880.6850, Product code KCT
Product Code(s)KCT
Legally marketeddevice(s) to whichequivalence is claimedGenesis™ Reusable Sterilization Container System
Reason for 510(k)submissionExpand indications for use regarding the materials to be sterilized using thepre-vacuum steam sterilization modality in the Genesis Container System
Device descriptionThe Genesis Reusable Rigid Container System is an assortment of rigid,reusable, stackable containers that are used to sterilize other medical devicesand maintain sterility of these devices until used. The container system iscomprised of a lid, bottom, filter, tamper evident arrows, and data cards.The container system houses baskets of varying depths and organizingaccessory devices that are used to organize and to secure surgicalinstrumentation and/or other medical devices.

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Fusion

SUMMARY OF THE TECHNOLOGICAL CHARACTERISTICS OF THE DEVICE COMPARED TO THE PREDICATE DEVICE

CharacteristicPredicate Device - K112535New/Modified Device
Intended UseA sterilization container system is a deviceintended to be used to enclose anothermedical device that is to be sterilized by ahealth care provider. It is intended to allowsterilization of the enclosed medical deviceand also to maintain sterility of the enclosedmedical device until used.Same
ContainerAnodized aluminum 5000 and 1100series; stainless steel 300 seriesSame
GasketClosed cell silicone foamSame
FilterSMS polypropylene for all sterilizationmodalitiesSame
Baskets304 Stainless Steel, electropolishedSame
Dividers, bracketsAluminum 5000 seriesSame
Clips, posts, pinsStainless steel 300 and 400 seriesSame
Silicone bars, matsSilicone ElastomerSame
Material Compatibility(materials to be sterilizedwithin container)Stainless Steel, Aluminum, Silicone, RadelIntrinsically stable metals,composites, thermoplastics andthermosetting polymers with constantuse temperatures above 135°C.
Volume to Vent Ratio24.0 to 182.3 in3 / in2Same

PERFORMANCE DATA

SUMMARY OF NON-CLINICAL TESTS CONDUCTED FOR DETERMINATION OF SUBSTANTIAL EQUIVALENCE

Performance Test Summary-New Device

CharacteristicStandard/Test/FDA GuidanceResults Summary
Sterilization Efficacy: Pre-vacuum SteamST 77 2013 ContainmentDevices for Reusable MedicalDevice SterilizationTesting demonstrated a 12 log reductionand a sterility assurance level (SAL) of 10-6using biological (BI) overkill method
Dry Time for Dynamic AirRemoval (Pre-vacuumsteam modality)ST 77 2013 ContainmentDevices for Reusable MedicalDevice SterilizationTesting demonstrated validated method ofdrying by absence of visible moisture
Leaching of colorantsChemical evaluation of coloredlids to determine the potential ofcolorants to leach duringrepeated exposure to steamsterilization processingTesting demonstrated that colored lids didnot produce significant levels of extractablematerial prior to processing or after multipleprocessing cycles

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CareFusion

SUMMARY OF CLINICAL TESTS CONDUCTED FOR DETERMINATION OF SUBSTANTIAL EQUIVALENCE AND/OR OF CLINICAL INFORMATION

N/A - No clinical tests were conducted for this submission.

CONCLUSIONS DRAWN FROM NON-CLINICAL AND CLINICAL DATA

The Genesis Reusable Rigid Container System has been validated to meet the established performance criteria. The results of the verification studies demonstrate that the sterilization containers perform as intended and based on the nonclinical tests performed the subject device is as safe, as effective and performs at least as safely and effectively as the legally marketed predicate device. Class II (21 CFR 880.6850), Product code KCT.

INDICATIONS FOR USE

The Genesis Reusable Rigid Sterilization Container System is a device intended to be used to enclose another medical device that is to be sterilized by a health care provider. It allows sterilization of the enclosed medical device and maintains sterility of the enclosed medical device until used for a maximum of 180 days.

Containers are suitable for dynamic air removal (pre-vacuum) steam sterilization, immediate use prevacuum steam sterilization and 100% ethylene oxide sterilization when used as described in the instructions for use.

Reusable baskets and accessory items (pins, dividers, mats, etc.) are intended to organize and secure enclosed medical devices during sterilization and storage of the container.

Data cards are used to record information regarding a specific sterilization process load. Filter media allows ingress and egress of sterilant while providing a microbial barrier. Tamper evident arrows provide a visual indication that the container system has not been inadvertently opened prior to use. Each arrow contains a modality-specific external process indicator that serves as a visual indication that the system has been exposed to a specific sterilization cycle parameter. Data cards, filters and tamper evident arrows are single use only.

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Sterilization Parameters for the Genesis Reusable Rigid Container System by Modality

SterilizationMethodCycle ParametersTotalSystemWeightApplicableContainers/Accessories
Dynamic AirRemoval(Pre-Vacuum)SteamExposure Temperature: 270°F(132°C)Pre-Conditioning Pulses: 3Exposure Time: 4 MinutesDry Time Cycle: 30 minutesMinimum Cool Time: 60minutes(may vary according to loadcontents)25 lbs.Solid Bottom Containers;Perforated Bottom Containers;Stacking BasketsNon-Stacking BasketsLumen Devices (2.68 mm x 450mm)Devices or Device Configurationsentailing conjoined surfaces whichmeet, touch or unite;Silicone Support BarsSilicone MatsLaparoscopic RacksOptional Protective PlateMaterials: Metals, Polymers,Composites
Stack Height: Maximum 3
Dynamic AirRemoval(Pre-Vacuum)SteamImmediate UseExposure Temperature: 270°F(132°C)Pre-Conditioning Pulses: 3Exposure Time: 4 MinutesStack Height: Maximum 3Note: Devices must be usedimmediately and cannot bestored for later use.25 lbs.Solid Bottom Containers;Perforated Bottom Containers;Stacking BasketsNon-Stacking BasketsLumen Devices (2.68 mm x 450mm)Devices or Device Configurationsentailing conjoined surfaces whichmeet, touch or unite;Silicone Support BarsSilicone MatsLaparoscopic RacksOptional Protective Plate*Materials: Metals, Polymers.

Examples of instrument types that are conjoined include: scissors, forceps, clamps (including double action), hand held and self retaining retractors, needle holders, osteotomes/chisels, rongeurs, kerrison rongeurs, specula.

Note: Air tight occluded challenges are devices entailing surfaces that are completely obstructed. These types of devices have not been validated for use in the Genesis Reusable Sterilization Container System.

*Materials: Intrinsically stable metals. Composites, and thermosetting polymers with constant use temperatures above 135°C.

Examples of intrinsically stable metals include stainless steel, titanium (CP and alluminum. Examples of thermoplastic polymers are PEEK, PEI (Ultem), Acetal (Delrin), Radel (PPSU), Nylon, PTFE, Polypropylene, ABS (Acrylonitrile/Butadiene/ Styrene) and POM (Polyoxymethylene). Examples of thermosetting polymers are Phenolic and Silicone. Examples of composites include carbon fiber reinforced epoxy (CFRE).

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Traditional 510(k) Premarket Notification: Genesis ™ Reusable Sterilization Container System

sion

Type of ContainerContents/ConfigurationPre-Vacuum Steam
Solid BottomContainerNon Stacking BasketsYes
Stacking BasketsYes
Lumen: 2.68mm (ID) x 450mm (L)Yes, maximum 2
Lumen: 3 mm (ID) x 400 mm (L)Yes, maximum 2
Occluded/Mated ChallengeYes
Silicone Support BarYes
Silicone MatYes
Laparoscopic RackYes
Optional Protective PlateYes
FilterNST Series
Data CardMD1-1
Tamper-Evident ArrowWhite AS Series
Stack Height3
MaterialsMaterials: Metals, Polymers,Composites
Maximum Total Container SystemWeight25 lbs.
Perforated BottomContainerNon Stacking BasketsYes
Stacking BasketsYes
Lumen: 2.68mm (ID) x 450mm (L)Yes, maximum 2
Lumen: 3 mm (ID) x 400 mm (L)Yes, maximum 2
Occluded/Mated ChallengeYes
Silicone Support BarsYes
Silicone MatYes
Laparoscopic RackYes
Optional Protective PlateYes
Note: The CD2-10BDLand DINCD2-8Bcontainer models arenot validated for usein 100% EthyleneOxide sterilizationFilterNST Series
Data CardsMD1-1
Tamper-Evident ArrowWhite AS Series
Stack Height3 max
MaterialsMaterials: Metals, Polymers,Composites
Maximum Total Weight25 lbs.
STERRAD CompatibleContainersNon Stacking BasketsYes
Stacking BasketsYes
Lumen: 2.68mm (ID) x 450mm (L)Yes, maximum 2
Lumen: 3 mm (ID) x 400mm (L)Yes, maximum 2
Occluded/Mated ChallengeYes
Silicone Support BarsYes
Silicone MatYes
Laparoscopic RackYes
Optional Protective PlateYes
FilterNST Series
Data CardsMD1-1
Tamper-Evident ArrowWhite AS Series
Stack Height3 Maximum
MaterialsMaterials: Metals, Polymers,Composites
Maximum Total Container SystemWeight25 lbs.

Accessories and Device Challenges by Sterilization Modality and Container Style

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Solid Bottom Containers

Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(lb.)
CD0-4CQuarter Length Container9.5 x 12.4 x 3.83.4
CD1-4CHalf Length Container11.8 x 12.4 x 4.54.8
CD1-5CHalf Length Container11.8 x 12.4 x 5.35.0
CD1-6CHalf Length Container11.8 x 12.4 x 6.15.2
CD2-4CMid Length Container19.2 x 12.4 x 4.56.4
CD2-5CMid Length Container19.2 x 12.4 x 5.36.7
CD2-6CMid Length Container19.2 x 12.4 x 6.16.9
CD2-8CMid Length Container19.2 x 12.4 x 7.87.3
CD3-4CFull Length Container23.1 x 12.4 x 4.57.8
CD3-5CFull Length Container23.1 x 12.4 x 5.37.9
CD3-6CFull Length Container23.1 x 12.4 x 6.18.2
CD3-7CFull Length Container23.1 x 12.4 x 7.08.5
CD7-5CExtra Long Container25.2 x 12.4 x 5.98.5
CD7-6CExtra Long Container25.2 x 12.4 x 6.78.8
CD7-9CExtra Long Container25.2 x 12.4 x 8.49.7
CD4-3CSmall Narrow Container20.8 x 7.3 x 3.94.2
CD4-5CSmall Narrow Container20.8 x 7.3 x 5.25.2
CD5-3CLarge Narrow Container28.1 x 11.2 x 5.08.4
CD5-61CLarge Narrow Container28.1 x 11.2 x 6.49.1
CD0-3CMini Container10.2 x 7.2 x 3.22.5
CD6-6CRetractor Container26.5 x 17.0 x 6.912.4
CD1-7CDLHalf Length Container11.9 x 12.5 x 7.55.3
CD1-8CDLHalf Length Container11.9 x 12.5 x 8.35.5
CD2-7CDLHalf Length Container19.2 x 12.5 x 7.07.1
CD2-10CDLMid Length Container19.2 x 12.5 x 9.48.2
CD3-8CDLFull Length Container23.1 x 12.5 x 7.88.8
CD3-9CDLFull Length Container23.1 x 12.5 x 8.88.6
DINCD3-5CFull Length DIN Container23.1 x 11.4 x 5.47.9
DINCD3-6CFull Length DIN Container23.1 x 11.4 x 6.18.2
DINCD3-7CFull Length DIN Container23.1 x 11.4 x 7.18.5
DINCD2-5CMid Length DIN Container19.2 x 11.4 x 5.46.7
DINCD2-6CMid Length DIN Container19.2 x 11.4 x 6.16.9
DINCD2-8CMid Length DIN Container19.2 x 11.4 x 7.87.3
DINCD1-5CHalf Length DIN Container11.6 x 11.4 x 5.45.0
DINCD1-6CHalf Length Container11.6 x 11.4 x 6.15.2

Perforated Bottom Containers

Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(Ib.)
CD0-4BQuarter Length Container9.5 x 12.4 x 3.83.7
CD1-4BHalf Length Container11.8 x 12.4 x 4.55.2
CD1-5BHalf Length Container11.8 x 12.4 x 5.35.5
CD1-6BHalf Length Container11.8 x 12.4 x 6.15.7
CD2-4BMid Length Container19.2 x 12.4 x 4.56.8
CD2-5BMid Length Container19.2 x 12.4 x 5.37.1
CD2-6BMid Length Container19.2 x 12.4 x 6.17.4
CD2-8BMid Length Container19.2 x 12.4 x 7.87.8
CD3-4BFull Length Container23.1 x 12.4 x 4.58.5
CD3-5BFull Length Container23.1 x 12.4 x 5.38.8
CD3-6BFull Length Container23.1 x 12.4 x 6.19.0

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sion

Catalog CodeDescriptionContainer Dimension (in)ContainerWeight(lb.)
CD3-7BFull Length Container23.1 x 12.4 x 7.09.4
CD7-5BExtra Long Container25.2 x 12.4 x 5.99.0
CD7-6BExtra Long Container25.2 x 12.4 x 6.79.4
CD7-9BExtra Long Container25.2 x 12.4 x 8.410.0
CD4-3BSmall Narrow Container20.8 x 7.3 x 3.94.5
CD4-5BSmall Narrow Container20.8 x 7.3 x 5.25.0
CD5-3BLarge Narrow Container28.1 x 11.2 x 5.09.1
CD5-61BLarge Narrow Container28.1 x 11.2 x 6.49.5
CD0-3BMini Container10.2 x 7.2 x 3.22.6
CD6-6BRetractor Container26.5 x 17.0 x 6.913.9
CD1-7BDLHalf Length Container11.9 x 12.5 x 7.55.8
CD1-8BDLHalf Length Container11.9 x 12.5 x 8.36.0
CD2-10BDLMid Length Container19.2 x 12.5 x 9.48.2
CD2-7BDLHalf Length Container19.2 x 12.5 x 7.07.5
CD3-8BDLFull Length Container23.1 x 12.5 x 7.89.6
CD3-9BDLFull Length Container23.1 x 12.5 x 8.89.9
DINCD3-5BFull Length DIN Container23.1 x 11.4 x 5.48.8
DINCD3-6BFull Length DIN Container23.1 x 11.4 x 6.19.0
DINCD3-7BFull Length DIN Container23.1 x 11.4 x 7.19.4
DINCD2-5BMid Length DIN Container19.2 x 11.4 x 5.47.1
DINCD2-6BMid Length DIN Container19.2 x 11.4 x 6.17.4
DINCD2-8BMid Length DIN Container19.2 x 11.4 x 7.87.8
DINCD1-5BHalf Length DIN Container11.6 x 11.4 x 5.45.5
DINCD1-6BHalf Length DIN Container11.6 x 11.4 x 6.15.7

STERRAD Style Containers

Catalog CodeDescriptionContainer Dimension (In)ContainerWeight(lb.)
CD0-4STQuarter Length Container9.5 x 12.4 x 3.83.7
CD1-4STHalf Length Container11.8 x 12.4 x 4.55.2
CD1-5STHalf Length Container11.8 x 12.4 x 5.35.4
CD1-6STHalf Length Container11.8 x 12.4 x 6.15.6
CD2-4STMid Length Container19.2 x 12.4 x 4.56.8
CD2-5STMid Length Container19.2 x 12.4 x 5.37.0
CD2-6STMid Length Container19.2 x 12.4 x 6.17.2
CD2-8STMid Length Container19.2 x 12.4 x 7.87.7
CD3-4STFull Length Container23.1 x 12.4 x 4.58.4
CD3-5STFull Length Containers23.1 x 12.4 x 5.38.6
CD3-6STFull Length Containers23.1 x 12.4 x 6.18.9
CD3-7STFull Length Containers23.1 x 12.4 x 7.09.3
CD4-3STSmall Narrow Shallow Container20.8 x 7.3 x 3.94.2
CD4-5STSmall Narrow Container20.8 x 7.3 x 5.24.8
CD5-3STLarge Narrow Shallow Container28.1 x 11.2 x 5.08.9
CD5-61STLarge Narrow Shallow Container28.1 x 11.2 x 6.49.4
CD0-3STMini Container10.2 x 7.2 x 3.22.6

§ 880.6850 Sterilization wrap.

(a)
Identification. A sterilization wrap (pack, sterilization wrapper, bag, or accessories, is a device intended to be used to enclose another medical device that is to be sterilized by a health care provider. It is intended to allow sterilization of the enclosed medical device and also to maintain sterility of the enclosed device until used.(b)
Classification. Class II (performance standards).